A measurement can be acquired correctly and still become wrong in the final report if its unit is lost or converted twice. A current stored as milliamperes must not be interpreted as amperes simply because a column heading was shortened. Validate the data path from instrument response through calculations to the displayed result.
NIST’s SI prefix reference defines decimal multiples and submultiples. Use explicit units in the test-data schema. A unit should be machine-readable where automated processing depends on it, while the human report should display the corresponding symbol clearly.
Choose one internal representation
Decide whether each measurement is stored in a base unit or in an explicitly named engineering unit. Record the conversion at the boundary where instrument data enters the application. Avoid scattering undocumented scale factors through several scripts, report formulas, and spreadsheet cells.
Keep limits in the same representation used for comparison. If a user enters a limit in millivolts while the acquired value is in volts, convert deliberately and preserve both the entered unit and the normalized value. The displayed result and the pass/fail decision should refer to the same physical quantity.
Test the complete conversion path
| Checkpoint | What to inspect |
|---|---|
| Instrument response | Raw number and documented instrument unit |
| Application storage | Normalized value and unit field |
| Limit comparison | Value and limits expressed consistently |
| Export and report | Correct prefix, precision, and column description |
Use test values that expose scaling errors. Include a small nonzero value, a value near the normal operating range, and a value that changes the preferred display prefix. A test containing only zero cannot reveal a mistaken multiplication factor. Include negative readings when the quantity permits them, because text parsers sometimes lose a leading sign during export or spreadsheet cleanup.
Review file and locale behavior
- Export the exact file format used by downstream analysis.
- Reimport it with the receiving tool.
- Check decimal separators and scientific notation.
- Verify special characters or unit symbols survive unchanged.
- Compare normalized values before and after the round trip.
Do not infer units solely from a filename or a chart axis that was edited manually. Retain unit metadata with each measurement definition and include it in reports that may be separated from the original database.
When a conversion defect is found, identify which stored values are affected before rewriting history. Preserve the original export and document the correction. The BOM value guide addresses a related notation problem in component data, where the purchasing identity also needs protection.
Move from reading to a build-ready project
Use the fabrication and assembly checklists to prepare drawings, production files and test requirements.
Open the DFM checklist