Do you want to use the Surface Mount Technology (SMT) to design your next Printed Circuit Board (PCB)? You are on the right track because hundreds of PCB consumers have now seen how sturdy and efficient SMT circuit boards can be.
In this article, we detail everything you need to know about the use of Surface Mount Technology (SMT) to manufacture circuit boards. We believe you know that PCB manufacturers play an important role in the entire circuit board production. So, we will also reveal ten of the leading PCB manufacturers that will design your next circuit boards using Surface Mount Technology (SMT).
The Meaning of Surface Mount Technology
So, what is this Surface Mount Technology that many PCB consumers always talk about? If you wanted to know what it is all about, you are in the right place.
Surface Mount Technology is a technological innovation in the circuit board industry that allows PCB designers to mount the electrical components directly onto the surface of the circuit board.
For that to happen, the electrical components will first be assembled with automated machines that would later drop the components on the surface of the Printed Circuit Board (PCB) being manufactured.
Now, PCB consumers are more disposed to use Surface Mount Technology (SMT) to design circuit boards because it cuts down on the time they could have spent to individually pass the lead of the electronic components through the circuit board.
The Leading SMT Assembly Manufacturers
Now that you understand the basics of SMT, it makes sense that you find out some of the Surface Mount Technology (SMT) that will help design your circuit boards using the technology.
While there are hundreds of Printed Circuit Board (PCB) manufacturers out there, only a few are versed in the use of SMT.
On that note, here are the top 10 SMT assembly manufacturers and some of the services they offer:
1. AXIOM Manufacturing
AXIOM Manufacturing is a leading SMT manufacturer based in Texas, United States. they have been in the PCB industry for many years, and within this time, they have garnered considerable experience in SMT circuit board manufacturing.
They offer a variety of PCB services and we are sure you will want to patronize them because they have all it takes to make your next SMT circuit board manufacturing worth your investment.
Specifically, they use Surface Mount Technology to design circuit boards. And their lead time and excellent manufacturing measures are worth commending.
Aside from specializing in SMT PCB manufacturing, they also offer additional PCB services, including:
- Turnkey PCB assembly
- Through-hole PCB manufacturing
- Re-work and repair of circuit boards
- LGA, BGA, and uBGA
2. Optima Technology Associates, Inc
Optima Technology Associates is another leading SMT PCB manufacturer. Headquartered in Lewisberry, United States, the manufacturer provides the customers with quality and highly-efficient circuit boards that can stand the test of time.
Their excellent and modern PCB facilities and equipment come in handy to simplify the electrical component mounting procedures while making it easier for you to apply the circuit boards for a wide range of applications.
We must mention here that Optima Technology Associates works with your budget so you don’t have to sacrifice quality for cost. You rest assured that they can cater to and manufacture your SMT circuit board even if you want to order for small or medium volumes.
Their use of Surface Mount Technology (SMT) comes with an additional solution of providing you with full turnkey and one-stop circuit board manufacturing services.
They also offer the following services:
- OEM Manufacturing
- Cable assemblies
- Special processes
- Through-Hole Technology (THT) circuit boards
- Integrations and
- Box build
RayMing Technology (Ray PCB) wouldn’t be left out when looking for the best Surface Mount Technology (SMT) manufacturers in the world.
Although they are based in China, Ray PCB hasn’t taken the back seat as far as SMT circuit board assembly is concerned. Instead, they have continually extended their operations to different parts of the world including the United States and Canada.
Their SMT circuit board designs are not only top-notch but also manufactured to the consumer’s specifications.
And you needn’t break a bank to order for your next SMT PCBs from Ray PCB, because they can take orders for low and medium circuit boards.
4. Titan Circuits
Do you want your next circuit boards to be manufactured with Surface Mount Technology (SMT)? Do you have little or no time to source the electrical components and follow up with supervision until the boards are ready?
You don’t need to be directly involved in the production of your SMT circuit boards because Titan Circuits has what it takes to offer you with one-stop and full turnkey PCB solutions.
As one of the leading SMT PCB manufacturers in the United States, they help you design functional and durable SMT Printed Circuit Boards (PCBs).
If you are looking to manufacture a few circuit boards for a start, you can be confident that Titan Circuits will help you out. They take orders from low to medium and high-volume SMT PCB production.
For an all-around and one-stop electronic manufacturing production service, they also offer:
- Quick turn prototyping
- Multi-layer Printed Circuit Boards
- Through-Hole Technology circuit boards
- Rigid-flex circuit boards
- Flexible PCBs
- Double-sided circuit boards and
- Single-sided circuit boards
PCBGOGO is a specialized SMT manufacturer in China. They have helped hundreds of PCB consumers to manufacture circuit boards using SMT. You want to use their services not only because of their intimidating track records of excellence but also because of their precision to ensure that all the electrical components are matched according to their requests and designs.
If there is anything that makes PCBGOGO the best SMT assembly manufacturer, it is the professionalism of their engineers who are versed in every aspect of the manufacturing process starting from the prototyping to the final production.
Some of the additional services they offer are:
- Careful sourcing and checking of the electrical components
- Full turnkey SMT PCB service
4PCB, also called Advanced Circuits is an SMT circuit board manufacturer based in the United States.
Their goal is to help make SMT a core part of your circuit board design, and they have been doing that for many years with hundreds of customers testifying to how excellent their services are.
They are committed to helping you every step of the way through different resources. These services include but are not limited to:
- Circuit board fabrication
- Circuit board design
- Multilayer circuit boards and
- Circuit board layout
7. East India Technologies
East India Technologies helps you to use Surface Mount Technology (SMT) to yield the best results for your circuit board design. Their services are highly sought for in India because they have a team of professional SMT engineers that go the extra mile to offer you the best service.
Worthy of mention is that they use some of the best Surface Mount Devices (SMDs) to make the electrical component mounting tasks simpler. Designed for accuracy, these devices can then be used to meet your personal and professional needs as far as Surface Mount Technology (SMT) circuit boards are concerned.
East India Technologies has additional SMT circuit board services that you might want to check. These include:
- Box build product integration
- Printed Circuit Board Assembly (PCBA) prototyping
- X-ray inspection
- Wave soldering
- Automatic optical inspection and
- PCBA conformal coating
8. Bittele Electronics
Bittele Electronics is also called 7PCB. They are your favorite SMT circuit board manufacturer in China. As a worldwide brand in the PCB industry, Bittele Electronics is a passionate PCB manufacturer that helps you with all types of circuit board designs.
The most commendable is their excellence in using Surface Mount Devices (SMDs) to facilitate the production of Surface Mount circuit boards. They have also been in the business for ages to know what works and what doesn’t. Therefore, you are confident that you are entrusting your next SMT circuit board production to a manufacturer that worth their onion.
The intriguing part is that they use different strategies to ensure that your next circuit board design turns out as you expected. For that reason, they combine both manual and automatic SMT circuit board assembly processes to make the job faster and excellent.
Turnkey PCB solutions are now the in-thing and Bittele Electronics is ready to use those to provide you with the best customer service experience. In that case, you should expect nothing short of quality and precise electrical component placements on your circuit boards.
Here are some of the other SMT circuit board services offered by Bittele Electronics:
- X-ray inspection
- Reflow soldering process
- Low-volume circuit board production
- Careful matching of the design and specific constraints to the circuit board assembly process
- Application of single and double-sided electrical component placements of all types of components
GREATPCB manufactures nice SMT circuit boards in China and exports the same to hundreds of their retailers in different parts of the world.
They include innovation and an eye for details into any circuit board they manufacture and that has been part of their success.
It will interest you to know that they created one of the newest markets in the SMT circuit board sector by adding SMT Stencils to every circuit board they manufacture. They had to do that because traditional SMT circuit board designs tend to have an absence of solder paste that reduces the number of joints of the solder.
By adding SMT Stencils, GREATPCB now makes it easier for the smooth transfer of solder paste into a board of a bare circuit to happen. In that case, more joints of the solder will be created and the overall functionality of the board’s electrical components will be improved.
10. OurPCB Tech. Ltd
The last but not the least is OurPCB. They are personalized SMT assembly manufacturers that are committed to improving the functionality of the electrical components of the circuit boards the manufacture for you.
They use Surface Mount Technology (SMT) to simplify the hitherto hard tasks of passing leads of the electrical components through the Printed Circuit Board (PCB).
Advantages of Surface Mount Technology
Surface Mount Technology (SMT) is widely accepted in the Printed Circuit Board (PCB) industry because of the simplicity of production and versatile applications.
Also, here are some of the benefits of using SMT assembly for your next circuit board productions:
1. SMT PCBs Have Smaller Sizes
Unlike circuit boards manufactured with Through-Hole Technology (THT) that have larger sizes, their SMT counterparts have smaller sizes.
The essence of the compact size of SMT circuit boards is to help the SMT PCB manufacturer to fit in all the required electrical components into smaller spaces.
2. SMT Circuit Board Designs are Automated
Now, the PCB manufacturer needn’t keep an eye on the circuit board at all times because the entire process under SMT is automated.
Most times, pick and place machines and automated Surface Mount Devices are used to automatically assemble and place the electrical components onto the circuit boards.
3. Improved Signal Integrity
The integrity and strength of the signals on the SMT circuit boards are improved because the electrical components are designed to take up fewer spaces on the circuit board. That, in turn, implies that the signal paths will be longer, thereby, improving the transmission of signals on the board.
Disadvantages of SMT PCBs
There are some downsides that you need to be aware of before you order for your SMT circuit boards.
1. Mechanical Strengths aren’t Always Trusted
The mechanical strength of the SMT circuit board isn’t always high because of the limited operations of the connector, especially in cases where there will be constant connections and disconnections of the I/O devices.
2. Potential Collateral Damages
Collateral damages tend to happen in the course of manufacturing SMT PCBs because of smaller sizes and proximity of handheld soldering irons to nearby parts of the circuit board.
Despite the potential loopholes involved, Surface Mount Technology (SMT) remains an innovative trend in the production of circuit boards.
Smart PCB consumers like you are already placing their orders for SMT circuit boards because that is what they need to improve the quality of the electronic devices they manufacture.
Do you have some questions about the use of Surface Mount Technology (SMT) for circuit board designs? Kindly drop them in the comment section and we will get back to you with the answers you seek.