The evolution of technology has made it possible for Printed Circuit Boards (PCBs) to become versatile. And with most technological advancements, the innovations created the pathway for the advancement of PCB uses up to the point of integrating the boards in LED.
Background to LED Light
Lighting is important both in the home, in the street, and the industries. The continuous need for lighting led to the development of what has become one of the world’s best methods of lighting – the LED light.
The Light Emitting Diode (LED) emits high-quality light when the current flows through it. Hence, there may be little or no need for heat for creating light.
At the same time, there became a need to make LED lights versatile. That informs the reason for the various applications in the consumer and industrial sectors.
What Is LED PCB?
LED PCB simply means the soldering of the Light Emitting Diode (LED) components with Printed Circuit Boards (PCBs).
The essence of adding PCBs is to improve shelf life and light quality. Therefore, it isn’t surprising that many PCB manufacturers are already integrating the boards into the LED.
How to Make SMD LED PCB
There are many types of Printed Circuit Boards (PCBs) that are used for designing LED lights.
Out of all those, the SMD LED is one of the most popular. With its fair share of upsides and downsides, it remains one of the best methods of integrating Printed Circuit Boards (PCBs) into LED lights.
When you are considering using the SMD LED PCB board, you must note some things. The first thing you should note is that the SMD is a set of small diodes that are used in the LED modules.
The simplified method of using SMD for LED is that it must be assembled on the Printed Circuit Board (PCB).
Also, making SMD LED on the Printed Circuit Board (PCB) makes it simpler to create a uniform and patterned source for the LED light. That is in addition to the enablement of the different luminaires to be added or integrated into the LED PCB.
How to Solder LED to PCB
The other important aspect of LED PCB is that the Light Emitting Diode (LED) must be soldered to the Printed Circuit Board (PCB).
Doing that requires precision and an eye for details so you don’t mix things up and face the adverse results.
Here are the steps to take or follow when you want to solder LED to a Printed Circuit Board (PCB):
Mount the LED Electrons
The first step is to mount the electrons of the Light Emitting Diode (LED). This is important because without doing that, it may be difficult to carry on with the other aspects of the LED PCB installation.
Solder the LED Electrons
Once the LED electrons have been mounted on the PCB, the next job would be to solder the same.
While some complain that the process may be hard, it can be as easy as anything. All there is to do here is to solder the LED electrons to the negative and the positive voltage terminals.
Installation of the Chip
It is then time to install the chip. It is this chip that ensures that the LED light is emitted.
The installation of the chip demands electrically connecting the said chip to the LED Printed Circuit Board (PCB).
Binding the Chip
The last step in the installation of the chip to the LED PCB is to bind it. Without this, it would be hard to keep it in place when the Printed Circuit Board (PCB) is finally completed.
When it comes to mounting the chip, two items will be used. The first is the Thermal Heat Sink. The second is the Ceramic Base. The two will be used alongside one another to bind the chip to the LED PCB.
How to Find the Right LED PCB Manufacturer
Are you looking for a LED PCB supplier or manufacturer? That is the first step to getting the right product. The second is to ensure that the supplier or manufacturer you want to patronize is the one that understands how to design the LED PCB.
To help you further, we have made a comprehensive guide that leads you by the hand with the strategic methods of finding out the best LED PCB manufacturer.
Here is the breakdown of the steps you must take to determine the right type of supplier or manufacturer you need for your next LED PCB project:
1. Cutting-Edge Technology
There is no denying that the success of every project depends partly on the expertise of the manufacturer/team and mainly because of the technology and machinery.
Therefore, your first concentration should be on the use of cutting-edge and latest technologies and machinery. A LED PCB manufacturer and supplier that has more of this tends to have better offers to make than another that doesn’t have.
2. LED PCB Consistency
Without sacrificing speed for quality, you must also ensure that the LED PCB supplier cum manufacturer can remain consistent on the job.
This is important because any slight deviation in the course of the job may alter the quality.
Besides, if you had already built a brand and name for yourself in the LED PCB industry, it may be hard to correct that mistake.
Therefore, ask for the supplier/manufacturer’s quality assurance to be sure that the quality of the LED PCB remains the same across different facets.
You must understand that there are different aspects of the LED PCB. For example, the use cases span across different sectors, such as photography, LED torch, and automobile lights.
You must define the type of LED PCB that you want. And once you have an idea of the type or the application of the LED PCB, it becomes easier to select the best supplier.
As a rule of thumb, aim to outsource your LED PCB project to a supplier or manufacturer that specializes in one area. For example, if the job is about LED torch, a supplier that deals on LED torch and flashlights can handle it perfectly.
4. Industry Experience
Experience always counts in everything. It is the previous experience and expertise of a LED PCB supplier that determines if the next job will be successful.
When you have another LED PCB design or project at hand, always remember that it makes sense to prioritize a supplier that has many years of experience. It makes more sense if the supplier has versatile experience in both the private and public sectors of the LED PCB niche you want to hire them for.
5. Surety of Quality of Service
There may be no better way of determining the quality assurance of a LED PCB supplier other than finding out the certifications.
Those certifications are not only based on the years of experience of the supplier. They also reflect the potentiality of the LED PCB supplier to carry out the job using based on the industry standards.
The ISO9001 is one of the certifications you should look for to qualify the quality of service of a LED PCB manufacturer.
6. Light Control Technology
As much as many people are thrilled by the prospects of the Light Emitting Diode (LED), they don’t often have the right information.
The fact is that there are two ways to go about the installation or mounting of the LED on the PCB. The first is the Single LED that focuses on the emitting of high-quality light using only one LED light source. The other is the Whole Board LED that supplies high-quality light to the entire LED PCB.
It is for this reason that the use of Light Control Technology is the best. The impact of this technology is that it helps to bolster the performance of the Light Emitting Diode (LED) on the Printed Circuit Board (PCB).
Besides, Light Control Technology makes it possible for high-quality light to be effectively distributed across the entire board. That is in addition to the assurance of the interoperability of the LED light from the Single LED source to the Whole Board LED variant.
7. Heat Grooves
Excess heat isn’t needed on the LED PCB. It is because of the potential damages it can cause to the functions of the Light Emitting Diode (LED) PCB.
That is why you must place a premium on the heat grooves as one of the factors to consider when looking for the best LED PCB manufacturer.
The idea behind the heat grooves is that they help in the excellent dissipation and removal of excess heat from the LED PCB.
8. Speed of Production
Most times, it may be difficult to determine or find out if the LED PCB manufacturer/supplier can deliver the project on time.
Of course, many of the suppliers and manufacturers out there will claim to offer one of the fastest deliveries. But, once the project is handed to them, it will take ages to make the delivery.
The excellent way of determining the speed of production and delivery of the LED PCB is by checking the quoted delivery time after requesting a LED PCB.
At the same time, you may want to get in touch with some of the previous customers and clients of the LED PCB supplier you want to use. Their feedback in that regard will help you determine if the supplier’s speed of production is optimum or not.
The importance of V-Scoring is that it helps in the scoring of the different components of the LED PCB.
Also, V-Scoring is important because it aids in facilitating the easy operation of the completed assembly of the LED PCB. It also plays a great role in the reduction of costs.
The competitiveness of the prices is another crucial factor that must be considered anytime you want to select a LED PCB. This is because you may make all the evaluations only to end up discovering that the budget you set aside doesn’t fit into it.
On the one hand, you are considering the LED PCB manufacturer because of the competitive pricing offered.
On the other hand, you are looking to see if the quality of the LED PCB matches the price or cost of getting it done.
Above all, we advise that your major concentration should be on the quality of the project. That way, you will get the best even if it costs you extra money.
11. Minimum Order Quantity
The number of LED PCB orders you can place with Manufacturer A may not be the same as what you will get from Manufacturer B.
The Minimum Order Quantity (MOQ) gives you an idea of the lowest quantity or order that the LED PCB manufacturer/supplier can process.
Of course, you should always ensure that the minimum number of orders that the manufacturer can take is similar to what you have in mind. This is essential because the MOQ you will get may vary depending on the specifications of the company.
Why You Should Consider LED Lighting
Many reasons support why you must always endeavor to use LED PCB as the basis for the design of LED lights. More so, LED lighting has many obvious advantages and benefits over what the traditional lighting tends to offer.
Here are some of the benefits that you tend to derive from using LED PCB in your next LED lighting project:
The compact size or the simplified size of the LED PCB makes it ideal to be adapted and used in different applications.
That informs the reason why LED lighting is found in many of the electronics and other electrical appliances we use today. From cars to the LED torch and down to the traffic lights, the impact of the compact size of LED light is felt.
Reduced Energy Costs
You wouldn’t have to spend more money on your energy bills when you are using LED lighting. It is partly because of the lower energy use, and mainly because a few LED lights can brighten up space.
We don’t find it surprising that LED lights are considered “Calm” or “Cool” on the body. It is because it doesn’t use (more) heat as the traditional light bulbs do.
Besides, the heat reduction tenable on the LED light is 90% less than what the traditional light bulbs offer.
Finding the right LED PCB supplier and manufacturer is one of the easiest things you can do if you follow the tips we just shared. We are sure that those tips will help save you costs and time that you could have spent trying to figure out what makes the best LED PCB supplier.
What are the factors you consider before you decide to use the services of a LED PCB supplier or manufacturer?