What is Rogers RO4003C? Features, Specification & Applications in PCB
There are two variations of the Rogers RO4003C family. Both of which are hydrocarbon laminates with glass reinforcement. Both work well in performance-critical mass market uses. The low-loss nature of RO4003C and its two glass cloth varieties are its primary selling points. Thus, it possesses excellent mechanical and electrical characteristics and a lower Tg.
RO4450B, RO4003B, and RO4003C are the most frequent forms of this material. The two options each have benefits and drawbacks. When it comes to microwave and radio frequency (RF) applications. The RO4003C is the standard. As an added bonus, it saves money. This is due to the fact that its surface is similar to a standard epoxy laminate in that it is glass reinforced.
In a number of ways, the Rogers RO4003C is superior. Engineers who work with RF and microwave circuits often use the Rogers 4003. Because it performs so well in high-frequency settings, it’s used in everything from radios and TVs to mobile phones and fax machines. Even though it’s inexpensive, it should only get used by a qualified electronic engineer. The Rogers RO4003C’s high-frequency capabilities and the fact that it is so simple to build are two of its most notable attributes.
While FR-4 is not recommended for use with radio frequencies or high frequencies, Rogers RO4003C is. There is a frequency limit of 300MHz for this material. Rogers RO4003C has been widely used in the media and aerospace industries. This is due to its long life and high frequency. In addition, it has a conventional glass structure, which simplifies the building process. Several different uses are perfect for this board.
Noteworthy Features and Characteristics of Rogers RO4003C
Rogers RO4003C has a high dielectric coefficient and lower electrical gravity. Because of its high dielectric constant, it is well suited for use in radio frequency engineering. It also has lower electric voltage and gravity, among other characteristics. Microwave use is also facilitated by its ductility and good oxidation resistance. In addition to being long-lasting, the substance is also quite resilient.
A unique woven glass reinforces a ceramics/hydrocarbon composition to form the material. Electrically, it performs like PTFE/woven glass but may be made with the ease of epoxy/glass. In addition, the UL 94 V-0 burning rating is absent because the substance is not brominated. This makes it the go-to for any use that necessitates the fireproofing standards set forth by UL 94 V-0.
The results of the IPC-TM-650 tests show that the material satisfies all requirements. It is well suited for use in spacecraft because of its low-impedance characteristics. Having a CVCM of 0.003 millivolts and a TML of 0.06 millivolts. They are well-suited for use in long-distance and HF transmission lines. Furthermore, its HF performance and regulated impedance guarantee flawless data transfer.
Rogers RO4003C is ideally suited for use in high-frequency printed circuit boards due to its exceptional electrical properties. The LF and Dk can be effectively masked by using this high-frequency substance. Unlike epoxy/glass, it can get produced using standard epoxy and glass techniques. Not only is it the most cost-effective option, but it also has the widest range of potential commercial uses.
For high-frequency uses, you’ll want to use high-frequency substances. Rogers’ RO4003C printed circuit board is perfect for these uses. The low frequencies and the Dk are well under control. It also has great high and low-frequency capabilities, making it ideal for use in military and industrial settings. Multiple telecommunications use is possible with this circuit board. It’s clear that Rogers’s RO4003C has a lot going for it.
Advantages and Disadvantages of Rogers RO4003C
HF circuits require substrate substances with minimal loss and precise control of their dielectric constant. There needs to be a nice balance between performance, manufacturing ease, and affordability. Rogers HF Laminations are excellent in this regard because of their low loss and precise Dk regulation. Rogers RO4003C is just 4.5 times costlier than DE.
Since Rogers RO4003C has a high dielectric constant, it can function reliably across a wide time and temperature range. A better electrical loss gets provided by this feature. However, it’s not essential. More essential than electrical losses is the regulated impedance of HF materials. Rogers RO4003C’s low and high-frequency capabilities are, thus, its primary selling points.
GCPW PCBs can withstand severe atmospheric conditions. The excellent thermal management ensures that they will not suffer from spurious or radiation modes. Together with their low Dk and simple manufacture, they are an attractive option for use in high-frequency printed circuit boards. But the RO4003C is not without its flaws. Spending money is not worthwhile in the end.
RO4003C is a great material for HF uses, but it has a few limitations which make it less desirable in particular sectors. Its structure, for instance, makes use of hydrocarbon-based compounds that, when exposed to oxygen, can undergo dielectric alterations. Not only does it not contain any components designed to prevent it from catching fire, but its TC is only eleven ppm/C, meaning it burns easily at low velocities.
Major Applications of Rogers RO4003C
Rogers RO4003C is an excellent option for HF circuits due to its excellent dielectric characteristics at high frequencies. It is more flexible, has lower losses, and is simpler to produce than PTFE. The ease and low price of its circuit construction are further benefits. Standard epoxy/glass methods allow the Rayming board & Assembly to easily create these materials. For use in critical defense and aerospace systems, choose a material that complies with UL 94V-0 and the Restriction of Hazardous Substances.
Laminated Rogers RO4003C hydrocarbon ceramics have a dielectric coefficient of 3.48+0.05 m/c. The value of this dielectric constant shifts as a function of frequency and practical use. With an FR-4 rating, you know it can withstand fire. The laminates are inexpensive and may get made using standard epoxy/glass techniques. To put it simply, this is a low-priced option for many different kinds of communication needs.
Rogers RO4003C PCB’s HF dielectric qualities make it useful in a wide variety of fields. Its exceptional electrical efficiency in a wide range of applications can be attributed to its distinctive dielectric characteristics. High-speed, radio frequency, and multilayered PCB are additional specialties of the company. As an FR-4-certified material, Rogers RO4003C can be used without any extra care or treatment, and it can be fabricated into a variety of shapes.
· Microwave applications
Rogers RO4003C printed circuit boards are very useful in microwave systems due to their exceptional physical properties. The dielectric constant at ten GHz for these laminates is 3.38 +/- 0.05 m/c. Furthermore, they are made of a special ceramic/hydrocarbon blend with woven glass reinforcement. Cheap and lightweight circuits are the end product. Since this is the case, it is frequently used in a wide variety of electronic displays and circuits.
If you compare Rogers RO4003C to FR435C, you’ll notice that it has a significantly higher dielectric constant. This material’s HF properties make it useful in a wide variety of contexts. It also satisfies the criteria of the UL94V-0 flammable rating. It is clear that Rogers RO4004C has a dielectric constant of 3.38 +/- 0.5. The laminate has a dielectric loss and constant that are equivalent to those of standard Fr-4 substrate resin-grade composites.
The IM-approved and RoHS-compliant flame-resistant composite materials Rogers RO4003C is part of the TC Series. It has excellent electrical performance, a small dielectric coefficient, and consistent dimensions. Furthermore, it offers a low-cost, long-lasting thin-film option for PCBs. Thanks to its PTFE fabrics composite materials and cheap woven fiberglass. Because of its fiberglass and PTFE composition, it is also well-suited for use in high-frequency settings.
You can get the RO4003C in a number of different variations. It follows the FR-4 method and makes use of a 1674 fabric glass. Although it has a similar low-frequency dielectric constant as RO4003C, its high-frequency constant is twice as large. The FR-4003C and FR-FR-FR4 high-frequency components contribute to this distinction.
Many different iterations of the RO4003C material are attainable. There are 1674 choices for the RO4003C’s glass fabric. It can be used in place of RO4003C without any other modifications. The material is flame-resistant and meets the requirements of IPC-4103A/240.
What is the difference between RO4003 & FR4 Material?
Typical ro4003 and PCBs differ significantly in one key respect. What this concern is how they are put to use. Ordinary printed circuit boards can only be used within a certain frequency range. The ro4003 range and similar Rogers materials are greater than this.
Above 500 MHz, the RO4003 shines in situations calling for extremely high frequencies. Regularly printed circuit boards, in contrast, can’t get used for frequencies that high. When submerged in liquid, your PCB material of choice should have a water absorption value of zero. In general, compounds have absorption values between 0.01 and 0.20 percent.
The thermal and electrical properties of the material have a direct bearing on the absorption percentage. The impact on the material’s thermal and electrical properties grows proportionally with the absorption percentage. As a result, productivity and efficiency will increase.
In contrast to other common printed circuit boards, the RO4003 has the lowest absorption value. Due to this, they prove to be helpful in hazardous and unsteady settings. The ro4003 is well-suited for use in aerospace and defense applications. In low-exhaust regions such as typical switchboards, the more common PCBs can be advantageous.
There is a difference between ro4003 and regular PCBs in terms of cost. In comparison, the ro4003 is quite pricey. Because of its superior quality, of course. Rogers’s content also ranks highest in terms of how well it performs. The quality and quantity of the materials you use directly affect the final pricing.
What is the difference between Rogers 4003 & Roger PCB Series?
The Rogers 4003 PCB series is slightly different from the rest of Roger’s PCB offerings. The criteria and effectiveness are at play here.
Even though the Rogers ro4003 and 4350B are very similar, there are some minor changes in how they work. The UL 94V-0 flame resistance standard is the most eye-opening.
Since Rogers 4350 incorporates flame-resistant technology, it has been awarded the UL 94V-0 standard’s highest rating. This innovation guarantees that the product is RoHS-compliant. Although it meets all other UL requirements, the Rogers 4003 does not have a UL 94V-0 rating.
When heated, this material immediately catches fire. In contrast to the Roger 4350B printed circuit board, however, the Rogers 4003 gets built using non-hazardous components. These materials are also free of harmful halogens.
Is Multilayer circuit board feasible with Rogers 4003?
Rogers 4003 can be used to create multilayer PCBs. This is conditional on the specifications of your infrastructure. The multilayer printed circuit board is manufacturable from either 100% Roger 4003 laminates or from a hybrid of several materials, like FR4 and Roger 4003.
This combination will produce a high-performance PCB at a reduced cost compared to full-layer Roger 4003 boards. It’s important to route the signal through the center of the PCB rather than on the prepreg’s surface.
The Rogers RO4003 PCB has fantastic TC for use in radio frequency systems. It plays an important role in the automotive, aerospace, and telecommunications sectors and is the favored choice of RF radio circuit designers due to its broad frequency range. For a professional electronic designer to make a useful IC using this component, they need to study its design and its advantages.
The Rogers RO4003C has many benefits, including its low price and simple manufacturing process. Its construction, composed of hydrocarbon-based components, is the single major flaw. These can burn slowly yet are extremely reactive to oxygen. The Rogers RO4003 also lacks fireproofing. Therefore it would be foolish to use it around open flames. In addition, its CTE is forty-six ppm/C, which is rather low for PCBs of this class.
The Rogers RO4003C’s performance is top-notch, but it isn’t perfect. Non-fireproof materials are used in its construction, leaving it susceptible to oxidation and lowering its performance. Because of its lack of a fireproofing agent, it also poses a greater fire risk. Because of this, you can’t use the Rogers RO4003C for anything that requires a lot of speed.
Frequently Asked Questions
What is the material of Rogers PCB?
The raw materials for Rogers PCBs are manufactured by the Rogers corporation. Hence these boards are considered to be high-frequency. Epoxy resin sets it apart from the standard PCB board (FR4). Rather than using glass fiber for its midrange, it employs ceramic for its high-frequency components. The dielectric coefficient and thermal stability of Rogers are better.
What is the meaning and purpose of Rogers 4350b?
The electrical performance of Rogers’ RO4350B materials is comparable to that of woven/PTFE glass, and its manufacturability is comparable to that of epoxy/glass.
Are Rogers more useful than FR4?
Compared to FR-4, the impedance stability of Rogers material is higher, and it comes in a larger variety of dielectric constants. Rogers material exhibits less variance in high-temperature changes than Fr4 substrate material.