Swimbi PCB https://swimbi.com PCB Blog Fri, 16 Oct 2020 04:02:22 +0000 en-US hourly 1 https://wordpress.org/?v=5.3.4 12 Best 4 Layer PCB Manufacturers https://swimbi.com/12-best-4-layer-pcb-manufacturers/ Fri, 16 Oct 2020 03:59:55 +0000 https://swimbi.com/?p=446 Printed Circuit Boards (PCBs) are important in the Electronic Manufacturing Services (EMS) industry. And for you to design the type ...

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Printed Circuit Boards (PCBs) are important in the Electronic Manufacturing Services (EMS) industry. And for you to design the type of circuit board that can carry all the electrical components of your electronics, you need to decide on the type of components to use in the board.

Recently, there has been a proliferation on the use of layers for PCB design. The 4-layer PCB is one of the most used because of the thickness and the faster turnaround time.

Worthy of mention is that the designing process of the 4-layer PCB may take some time and effort. That is why you want to hire the services of a 4-layer PCB manufacturer that has the wherewithal to deliver the type of design you want.

What Is 4 Layer PCB?

We will like to bring you up to speed to the reasons for the adoption of 4-layer PCB into the circuit board design system. It all starts with understanding what the layers means.

Simply put, a 4-layer PCB is a circuit board that has 4 layers routed to the electrical signals. To that end, we are looking at the interconnection of 4 layers that ought to work together to ensure that the circuit board functions as it should.

In the composition or structure of the 4-layer PCB, care is taken to ensure that the top and bottom layers are visible. Thus, the design is structured this way:

  • Top layer
  • Inner layer 1
  • Inner layer 2 and
  • Bottom layer

 

4-Layer PCB Stackup

In the stackup of the 4-layer PCB, there are some other inputs that are made. It is at this point that the entire components are structured in a way that they reflect the entire core of the circuit board.

First, the Top Layer is designed to be the outer layer at the top where the components will be placed for routing. That is the same with the Bottom Layer that serves as the outer layer at the bottom of the circuit board that provides space for component placement and routing.

To that end, the inner layers will be basically used as the power planes for the circuit board. Their placement at the Core aspect of the stackup makes it flexible for the Inner Layers 1 and 2 to be used for routing signals in the circuit board.

Furthermore, the structure of the 4-layer PCB can be restructured by the designer to reflect the purpose of the circuit board. In that case, you may want to use it this way:

  • 2 signal (Inner Layer 1 and Inner Layer 2) layers
  • A VCC layer and
  • A GND layer

 

If you don’t want to work with that structure, the other option is to use:

  • 3 signal layers and
  • A GND layer

 

Either way, the designer ensures that the purpose of the 4-layer PCB, which is to route electrical signals, is in place at all times.

 

The Best 4 Layer PCB Manufacturers

Now that you know how important the 4-layer PCB is to your electronics design, it is now time to look for the best designer.

We must mention that the technicality of the 4-layer PCB makes it imperative that any manufacturer you are hiring is one that understands the how to do the job effectively. Besides, you will consider many factors before you decide on the best 4-layer PCB manufacturer you will hire.

We understand how tasking it will be for you. So, we have come up with detailed information of the 12 best 4-layer PCB manufacturers you can rely on and trust to design the best 4-layer circuit boards for you.

That said; let’s learn about this manufacturers and what they can do to make your next 4-layer PCB design better.

1. ALLPCB

ALLPCB is a leading Printed Circuit Board (PCB) manufacturer based in China. If there is anything that makes their circuit board designs outstanding, it has to be the speed at which they manufacturer the boards.

As an ultrafast circuit board manufacturer, ALLPCB is committed to serve you and your interests as far as circuit board design are concerned. They are best described as ‘’Full Turnkey 4-Layer PCB Manufacturer’’ because of the extra mile they go to source and assemble components for the circuit board.

Aside from that, there are many other reasons why you want to hire the services of ALLPCB to design your 4-layer PCB. Here are some of the reasons:

Instant Quote

You don’t have all the time in the world for the manufacturer to manually fill in all the details of your circuit board to come up with a cost.

Instead, you want to use the Instant Quote feature on the ALLPCB website to find out the cost of manufacturing your 4-layer PCB.

Some of the details you need to enter to get the quote include:

  • Quantity of the circuit board you want
  • Dimensions of the circuit board

 

Low Pricing

Of course, you are looking to save costs without sacrificing the quality of the 4-layer PCB you want to manufacturer.

That also makes ALLPCB one of the best 4-layer PCB manufacturers you can find out there. You will be amazed that the pricing of your circuit board can be as low as $65.

Excellent Lead Time

Would you like to have the prototype of your 4-layer PCB before it is finally manufactured? Of course, you can have it!

ALLPCB has one of the superior lead times in the PCB industry. Ideally, the prototype for your 4-layer PCB will be ready in 48 hours or less.

That’s not all. The prototype will only cost you $20 and will be shipped to you within 24 hours, free of charge.

Versatile PCB Design

Have you decided on the electronics you want to use the 4-layer circuit board on? No matter the type of industrial need you may have, you are confident that ALLPCB has all it takes to meet those needs.

By and large, they are versatile when it comes to Printed Circuit Board (PCB) design. That implies that you can apply your manufactured 4-layer PCB in virtually any industry.

Some of the applicable cases of the circuit board are:

  • Internet of Things (IoT)
  • Communication devices
  • Industrial control
  • Apparatus
  • Intelligent hardware
  • Consumer electronics and
  • Instruments

 

2. Ray PCB  get pcba quote

raypcb 4 layer pcb manufacturer

RayMing Technology (Ray PCB) also ranks high in the list of the best 4-layer PCB manufacturers. They have consistently proven their mettle in the Printed Circuit Board (PCB) industry.

For your 4-layer PCB manufacturing, they are capable of handling any volume and customizations you may want on the board.

Instant Quote

If you want to manufacture a 4-layer PCB, you want it done fast. And that is only possible if the manufacturer offers Instant Quotes. Ray PCB does, and that is one of the many reasons why PCB consumers keep using their services.

On-Demand Pricing

Pricing is one critical factor that influences the choice of a Printed Circuit Board (PCB) manufacturer to use.

Ray PCB offers you an on-demand pricing plan that allows you to place orders for your 4-layer PCB as soon as your customers order for more electronics.

Fastest Turnaround-Time

Time is of the essence. Ray PCB understands that, and that is why they provide you with the fastest turnaround time.

If you place your order via their website and you are pleased with the quote for the circuit board design, you can then trust them to deliver the board in a few days or weeks depending on the quantity.

 

3. Agile Circuit

Agile Circuit is another 4-layer PCB manufacturer you can trust with your Printed Circuit Board (PCB) design. They have a track record of excellence and that is what you need to facilitate the manufacturing of your 4-layer PCB.

Aside from that, here are the additional benefits you will get from hiring the services of Agile Circuit:

  • They will supply you with circuit boards for multiple uses ranging from automotive, industrial control and consumer electronics.
  • Quality circuit boards
  • Competitive pricing
  • They offer you different PCB services, including prototypes, multi-layer and High-Density Interconnector (HDI) circuit boards.

 

4. Murrietta Circuits

Murrietta Circuits has been here for many decades. Established in 1980, they have consistently provided PCB lovers and consumers with quality and affordable circuit boards.

They can help you design your 4-layer PCB. And there is more to that. They also offer turnkey PCB services, meaning that every aspect of your 4-layer PCB, starting from the component sourcing to prototyping and manufacturing will be handled by them.

In addition, here are the additional benefits of hiring them for your 4-layer PCB design:

  • Affordable 4-layer PCB design
  • In-house design from the design, testing and down to the manufacturing phase

 

5. 86PCB

86PCB also specializes in the provision of full turnkey 4-layer PCB design. They do that by handling the component sourcing, PCB designing, assembly, inspection, testing and manufacturing.

Except if you have special components to be used on the circuit board, you would want them to source all the needed components from start to finish.

6. PCBWay

Do you want your Printed Circuit Board (PCB) to be manufactured in real-time? Are you working on a budget and you are not sure if you will get high-quality circuit boards with your budget?

You don’t have to look farther because PCBWay has one of the best 4-layer PCB services. They have helped thousands of PCB consumers to manufacture a variety of circuit boards, including the 4-layer PCB you want to manufacture.

Some of the solutions they offer are:

  • Faster lead time, which is a matter of hours
  • Excellent customer support services
  • Cost-effective 4-layer circuit boards

 

 

7. PCBGOGO

pcbgogo 4 layer pcb

You are not entirely under any obligation to manufacture your 4-layer circuit board immediately. If you would rather wait for a while to be sure of some things, it makes sense that you hire the services of PCBGOGO.

They are your #1 circuit board manufacturer that focuses on circuit board fabrication and prototyping. So, your 4-layer PCB is in the best hands, because they will fabricate and test the circuit board to be certain it works as expected.

8. Advanced Circuits

Advanced Circuits turnkey pcb assembly manufacturer

As the name implies, Advanced Circuits is one of the most advanced Printed Circuit Board (PCB) manufacturers in the world.

Worthy of mention is that they are considered the 3rd largest manufacturer of circuit boards in the United States. And that is no mean feat because they have consistently worked hard to get to that stage.

9. SMTC Corporation

SMTC Corporation is a reliable 4-layer PCB manufactured based in the United States. They also have PPCB facilities in other parts of the world, including China and Mexico.

In terms of the 4-layer PCB design, they will help you to produce, enclose the fabrication and test your circuit board.

Their additional services include:

  • Circuit board design
  • Systems integration
  • Supply chain management services and
  • End-to-end Electronics Manufacturing Services (EMS)

 

10. ChinaPCBOne

ChinaPCBOne helps you to manufacture your 4-layer circuit board with all the specifications you want. In addition, they provide tips that will help you make an informed decision on the type of design you want on the board.

 

Moreover, they are your reliable PCB manufacturer with a knack for high-quality and competitive pricing.

The additional services they provide include:

  • Component sourcing
  • Circuit board design
  • Circuit board assembly and
  • Assembly manufacturing

 

11. PCB Cart

PCB Cart helps you with specialized circuit board design. Of course, you may want some customizations and extra details on your 4-layer PCB. That is what PCB Cart does for you.

Besides, their circuit board design services are top-notch, thereby providing you with more options to access their full range and high-quality circuit boards.

 

12. HuanYu Future Technologies

As the world of Printed Circuit Board (PCB) design continues to boom, you want to align with the latest trends to satisfy your customers.

HuanYu Future Technologies is the 4-layer PCB manufacturer you want to hire because of the modernized facilities and equipment they use to design and manufacture circuit boards.

As one of the biggest and modern PCB manufacturers in the world, they provide a range of services that will make your next 4-layer PCB design worth the cost.

They also specialize in:

  • Multilayer PCB
  • High-Density Interconnector (HDI) PCB
  • LED Aluminum PCB
  • 2 to 14 layers PCB prototype
  • Flexible PCB
  • Metal Core MCPCB and
  • Thick Copper PCB

 

 

Conclusion

So, there you have it. You now have all the details you need to select the best 4-layer PCB manufacturer that will simplify your next 4-layer PCB design.

Did we miss out any of the 4-layer PCB manufacturers you think ought to be on the list? Let us know via the comment section!

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Top 10 SMT Assembly Manufacturers https://swimbi.com/top-10-smt-assembly-manufacturers/ Fri, 16 Oct 2020 03:51:07 +0000 https://swimbi.com/?p=441 Do you want to use the Surface Mount Technology (SMT) to design your next Printed Circuit Board (PCB)? You are ...

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Do you want to use the Surface Mount Technology (SMT) to design your next Printed Circuit Board (PCB)? You are on the right track because hundreds of PCB consumers have now seen how sturdy and efficient SMT circuit boards can be.

In this article, we detail everything you need to know about the use of Surface Mount Technology (SMT) to manufacture circuit boards. We believe you know that PCB manufacturers play an important role in the entire circuit board production. So, we will also reveal ten of the leading PCB manufacturers that will design your next circuit boards using Surface Mount Technology (SMT).

The Meaning of Surface Mount Technology

Surface Mount Technology

So, what is this Surface Mount Technology that many PCB consumers always talk about? If you wanted to know what it is all about, you are in the right place.

Surface Mount Technology is a technological innovation in the circuit board industry that allows PCB designers to mount the electrical components directly onto the surface of the circuit board.

For that to happen, the electrical components will first be assembled with automated machines that would later drop the components on the surface of the Printed Circuit Board (PCB) being manufactured.

Now, PCB consumers are more disposed to use Surface Mount Technology (SMT) to design circuit boards because it cuts down on the time they could have spent to individually pass the lead of the electronic components through the circuit board.

The Leading SMT Assembly Manufacturers

Now that you understand the basics of SMT, it makes sense that you find out some of the Surface Mount Technology (SMT) that will help design your circuit boards using the technology.

While there are hundreds of Printed Circuit Board (PCB) manufacturers out there, only a few are versed in the use of SMT.

On that note, here are the top 10 SMT assembly manufacturers and some of the services they offer:

1. AXIOM Manufacturing

AXIOM Manufacturing is a leading SMT manufacturer based in Texas, United States. they have been in the PCB industry for many years, and within this time, they have garnered considerable experience in SMT circuit board manufacturing.

They offer a variety of PCB services and we are sure you will want to patronize them because they have all it takes to make your next SMT circuit board manufacturing worth your investment.

Specifically, they use Surface Mount Technology to design circuit boards. And their lead time and excellent manufacturing measures are worth commending.

Aside from specializing in SMT PCB manufacturing, they also offer additional PCB services, including:

  • Turnkey PCB assembly
  • Through-hole PCB manufacturing
  • Re-work and repair of circuit boards
  • LGA, BGA, and uBGA
  • Prototyping

 

2. Optima Technology Associates, Inc

Optima Technology Associates is another leading SMT PCB manufacturer. Headquartered in Lewisberry, United States, the manufacturer provides the customers with quality and highly-efficient circuit boards that can stand the test of time.

Their excellent and modern PCB facilities and equipment come in handy to simplify the electrical component mounting procedures while making it easier for you to apply the circuit boards for a wide range of applications.

We must mention here that Optima Technology Associates works with your budget so you don’t have to sacrifice quality for cost. You rest assured that they can cater to and manufacture your SMT circuit board even if you want to order for small or medium volumes.

Their use of Surface Mount Technology (SMT) comes with an additional solution of providing you with full turnkey and one-stop circuit board manufacturing services.

They also offer the following services:

  • OEM Manufacturing
  • Cable assemblies
  • Testing
  • Special processes
  • Through-Hole Technology (THT) circuit boards
  • Integrations and
  • Box build

 

3. Ray PCB  get pcba quote

rayming turnkey pcb assembly manufacturer

RayMing Technology (Ray PCB) wouldn’t be left out when looking for the best Surface Mount Technology (SMT) manufacturers in the world.

Although they are based in China, Ray PCB hasn’t taken the back seat as far as SMT circuit board assembly is concerned. Instead, they have continually extended their operations to different parts of the world including the United States and Canada.

Their SMT circuit board designs are not only top-notch but also manufactured to the consumer’s specifications.

And you needn’t break a bank to order for your next SMT PCBs from Ray PCB, because they can take orders for low and medium circuit boards.

4. Titan Circuits

Do you want your next circuit boards to be manufactured with Surface Mount Technology (SMT)? Do you have little or no time to source the electrical components and follow up with supervision until the boards are ready?

You don’t need to be directly involved in the production of your SMT circuit boards because Titan Circuits has what it takes to offer you with one-stop and full turnkey PCB solutions.

As one of the leading SMT PCB manufacturers in the United States, they help you design functional and durable SMT Printed Circuit Boards (PCBs).

If you are looking to manufacture a few circuit boards for a start, you can be confident that Titan Circuits will help you out. They take orders from low to medium and high-volume SMT PCB production.

For an all-around and one-stop electronic manufacturing production service, they also offer:

  • Quick turn prototyping
  • Multi-layer Printed Circuit Boards
  • Through-Hole Technology circuit boards
  • Rigid-flex circuit boards
  • Flexible PCBs
  • Double-sided circuit boards and
  • Single-sided circuit boards

 

5. PCBGOGO

PCBGOGO is a specialized SMT manufacturer in China. They have helped hundreds of PCB consumers to manufacture circuit boards using SMT. You want to use their services not only because of their intimidating track records of excellence but also because of their precision to ensure that all the electrical components are matched according to their requests and designs.

If there is anything that makes PCBGOGO the best SMT assembly manufacturer, it is the professionalism of their engineers who are versed in every aspect of the manufacturing process starting from the prototyping to the final production.

Some of the additional services they offer are:

  • Careful sourcing and checking of the electrical components
  • Full turnkey SMT PCB service

 

6. 4PCB

Advanced Circuits turnkey pcb assembly manufacturer

4PCB, also called Advanced Circuits is an SMT circuit board manufacturer based in the United States.

Their goal is to help make SMT a core part of your circuit board design, and they have been doing that for many years with hundreds of customers testifying to how excellent their services are.

They are committed to helping you every step of the way through different resources. These services include but are not limited to:

  • Circuit board fabrication
  • Circuit board design
  • Testing
  • Multilayer circuit boards and
  • Circuit board layout

 

7. East India Technologies

East India Technologies helps you to use Surface Mount Technology (SMT) to yield the best results for your circuit board design. Their services are highly sought for in India because they have a team of professional SMT engineers that go the extra mile to offer you the best service.

Worthy of mention is that they use some of the best Surface Mount Devices (SMDs) to make the electrical component mounting tasks simpler. Designed for accuracy, these devices can then be used to meet your personal and professional needs as far as Surface Mount Technology (SMT) circuit boards are concerned.

East India Technologies has additional SMT circuit board services that you might want to check. These include:

  • Box build product integration
  • Printed Circuit Board Assembly (PCBA) prototyping
  • X-ray inspection
  • Wave soldering
  • Automatic optical inspection and
  • PCBA conformal coating

 

8. Bittele Electronics

Bittele Electronics is also called 7PCB. They are your favorite SMT circuit board manufacturer in China. As a worldwide brand in the PCB industry, Bittele Electronics is a passionate PCB manufacturer that helps you with all types of circuit board designs.

The most commendable is their excellence in using Surface Mount Devices (SMDs) to facilitate the production of Surface Mount circuit boards. They have also been in the business for ages to know what works and what doesn’t. Therefore, you are confident that you are entrusting your next SMT circuit board production to a manufacturer that worth their onion.

The intriguing part is that they use different strategies to ensure that your next circuit board design turns out as you expected. For that reason, they combine both manual and automatic SMT circuit board assembly processes to make the job faster and excellent.

Turnkey PCB solutions are now the in-thing and Bittele Electronics is ready to use those to provide you with the best customer service experience. In that case, you should expect nothing short of quality and precise electrical component placements on your circuit boards.

Here are some of the other SMT circuit board services offered by Bittele Electronics:

  • X-ray inspection
  • Reflow soldering process
  • Low-volume circuit board production
  • Careful matching of the design and specific constraints to the circuit board assembly process
  • Application of single and double-sided electrical component placements of all types of components

 

9. GREATPCB

GREATPCB manufactures nice SMT circuit boards in China and exports the same to hundreds of their retailers in different parts of the world.

They include innovation and an eye for details into any circuit board they manufacture and that has been part of their success.

It will interest you to know that they created one of the newest markets in the SMT circuit board sector by adding SMT Stencils to every circuit board they manufacture. They had to do that because traditional SMT circuit board designs tend to have an absence of solder paste that reduces the number of joints of the solder.

By adding SMT Stencils, GREATPCB now makes it easier for the smooth transfer of solder paste into a board of a bare circuit to happen. In that case, more joints of the solder will be created and the overall functionality of the board’s electrical components will be improved.

 

10. OurPCB Tech. Ltd

The last but not the least is OurPCB. They are personalized SMT assembly manufacturers that are committed to improving the functionality of the electrical components of the circuit boards the manufacture for you.

They use Surface Mount Technology (SMT) to simplify the hitherto hard tasks of passing leads of the electrical components through the Printed Circuit Board (PCB).

 

Advantages of Surface Mount Technology

Surface Mount Technology (SMT) is widely accepted in the Printed Circuit Board (PCB) industry because of the simplicity of production and versatile applications.

Also, here are some of the benefits of using SMT assembly for your next circuit board productions:

1. SMT PCBs Have Smaller Sizes

Unlike circuit boards manufactured with Through-Hole Technology (THT) that have larger sizes, their SMT counterparts have smaller sizes.

The essence of the compact size of SMT circuit boards is to help the SMT PCB manufacturer to fit in all the required electrical components into smaller spaces.

2. SMT Circuit Board Designs are Automated

Now, the PCB manufacturer needn’t keep an eye on the circuit board at all times because the entire process under SMT is automated.

Most times, pick and place machines and automated Surface Mount Devices are used to automatically assemble and place the electrical components onto the circuit boards.

3. Improved Signal Integrity

The integrity and strength of the signals on the SMT circuit boards are improved because the electrical components are designed to take up fewer spaces on the circuit board. That, in turn, implies that the signal paths will be longer, thereby, improving the transmission of signals on the board.

SMT Assembly Line

Disadvantages of SMT PCBs

There are some downsides that you need to be aware of before you order for your SMT circuit boards.

1. Mechanical Strengths aren’t Always Trusted

The mechanical strength of the SMT circuit board isn’t always high because of the limited operations of the connector, especially in cases where there will be constant connections and disconnections of the I/O devices.

2. Potential Collateral Damages

Collateral damages tend to happen in the course of manufacturing SMT PCBs because of smaller sizes and proximity of handheld soldering irons to nearby parts of the circuit board.

 

Conclusion

Despite the potential loopholes involved, Surface Mount Technology (SMT) remains an innovative trend in the production of circuit boards.

Smart PCB consumers like you are already placing their orders for SMT circuit boards because that is what they need to improve the quality of the electronic devices they manufacture.

Do you have some questions about the use of Surface Mount Technology (SMT) for circuit board designs? Kindly drop them in the comment section and we will get back to you with the answers you seek.

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Top 8 Flexible PCB Manufacturers https://swimbi.com/top-8-flexible-pcb-manufacturers/ Fri, 16 Oct 2020 03:38:20 +0000 https://swimbi.com/?p=436 Do you want to manufacture flexible circuit boards? You need the services of the largest PCB manufacturers to help you ...

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Do you want to manufacture flexible circuit boards? You need the services of the largest PCB manufacturers to help you with the job.

Of course, you understand that the Printed Circuit Board (PCB) design isn’t easy to come by. So, you must ensure that you are outsourcing your flex PCBs to manufacturers that are worth their onion.

In this article, we have detailed everything you need to know about flexible circuit boards from the meaning, the uses, and the manufacturers that you can entrust the boards to.

Now, if you are ready to start your flex PCB manufacturing, here are the details you need for the success of the project.

What Is Flexible PCB?

FLexible PCB Factory

Also called Flex PCB, a Flexible Printed Circuit Board (FCB) is a type of circuit board that provides enough room for the inclusion of the relevant components needed for the usefulness of the board.

They are called Flexible PCBs because of their simplicity and ability to pattern the circuitry to fit into the electronic device for which it is being designed.

Importance of Flexible Printed Circuit Boards

Worthy of mention is that consumers prefer flex PCBs because they are a perfect way of building electronic devices without necessarily needing to twist the device to fit into the structure of the circuit board.

The major difference here is that the electronic device for which the circuit board is intended would now be prioritized over the circuitry instead of the other way round. That way, PCB manufacturers will get to find the best ways to form interoperability between the circuit board and the electronic device.

Why Do You Need a Flexible Printed Circuit Board?

It is no news that circuit boards are excellent for coordinating the electronic connections inside electronic devices.

Yet, there are times that some variations need to be used to maintain the connections while making the electronic device to be useful.

It is for that reason that we have come up with some of the major reasons and benefits you will get from manufacturing a flexible circuit board for your electronic devices.

1. Cost-Effective

The first advantage of manufacturing a flexible circuit board is that you will save more money than you could have saved if you were manufacturing some other circuit boards.

Indeed, many cost-saving factors will help you reduce the budget you may have drawn up for your next Printed Circuit Board (PCB) design.

Fewer Materials are Needed to Design Flexible PCBs

The first cost-saving factor is that you wouldn’t need more materials because the circuit board isn’t being designed to be contorted in the course of fitting in the circuitry.

Rather, the circuit board is now designed and allows for the easy incorporation of the circuitry. That is what makes it ideal for PCB design because the circuit board is mainly highlighted by a malleable base material.

Lower Assembly Errors

While mistakes and errors may not be fully removed from the circuit board manufacturing process; they can be reduced.

And the reduction is made possible if you were designing a flexible PCB. That is because of the lower assembly errors, all thanks to the fewer alterations in the course of manufacturing the circuit board.

You Will Not Buy More Replacement Parts

Replacement parts are most needed after a few years of using an electronic device. It is usually because of the alterations during the PCB manufacturing process that warrants tear and wear on the circuit board.

However, the case appears to be different on the flexible circuit boards where you get to save more costs from buying replacement parts. Since there are fewer assembly errors, there will be little or no need to repair or replace the parts that may have worn out.

2. Flexible PCBs Save Space

Space is one of the critical factors that PCB manufacturers consider before they design any Printed Circuit Board (PCB). Sadly, traditional PCB designs take up most of the spaces on the circuit boards.

And when spaces are limited, PCB components may be forced thereby, creating more avenues to reduce the efficiency of the circuit boards.

On the other hand, you want to manufacture a flexible Printed Circuit Board (PCB) because it provides more space than what traditional circuit boards can offer.

In terms of the space-saving design, there are different aspects to that, and some of them have been explained below:

Installation Freedom

Installing your flexible PCB doesn’t take time, neither does it prove difficult. Instead, you will enjoy the ease and freedom that it offers.

Ideally, you will find it easier to install and package the circuit board. And the tighter bend capabilities add additional flexibility to the circuit board. That way, more PCB components can be folded and integrated into the circuit board.

3. Flexible PCBs Have A Wide Range of Applications

Do you have more than one industry or sector of the economy to manufacture circuit boards for?

It can be tough for you to design multiple circuit boards if you have clients/customers patronizing you across different industries. For example, you may a client willing to purchase your circuit board designed for the aerospace industry. And another for the military industry.

You needn’t be bothered or worn out by the orders because you can rely on flexible circuit boards to save the day.

Flexible Printed Circuit Boards (PCBs) can be used and are adaptable for different industries. Some of the industries where they are used include:

  • Industrial
  • Military
  • Communications
  • Consumer electronics
  • Transportation
  • Aerospace
  • Medical and
  • Automotive

 

4. Compatibility

If you need a compatible circuit board, it has to be a flexible circuit board. The enhanced capabilities make the board flexible enough to be interconnected with any type of component or connector.

Besides, flexible circuit boards prove their mettle in extreme temperatures. You can also use the circuit boards even amidst chemical and radiation exposure.

5. Enhanced Reliability

Last but not least – you can always rely on the flexible PCB at all times. The circuit board has enhanced reliability that reduces the need for more solder joints, interconnects, connectors, and contact crimps.

 

The Best Flexible PCB Manufacturers

You are now eager to kick-off the designing of your flexible circuit board. It all starts with selecting the best hands to do the job for you.

We took the trouble to check out some of the best flexible PCB manufacturers that are making huge impacts out there. They are quite many, but we picked out 8 of them after accessing their working conditions, the precision of their PCB equipment, the proximity of their facilities, and their costs of production.

On that note, we present to you the 8 flexible PCB manufacturers you can contact when next you have a flexible Printed Circuit Board (PCB) to manufacture.

1. Cicor Group

Cicor Group has consistently dominated the flexible PCB industry. And from the look of things, they will keep dominating because they have the state-of-art equipment that helps them manufacture reliable and high output flexible PCBs.

Customers are always pleased with their services, especially with the highest levels of 3D miniaturization they apply in every flexible circuit board they design.

The overall output of flex PCBs is adjudged from different perspectives. The most significant is that Cicor Group uses standard surface finishing, which when they are deposited on the circuit board will bolster the general finishing of all the assembly methods used in the circuit board.

2. Ray PCBget pcba quote

flexible pcb

PCB industry giant, RayMing Technology (Ray PCB) has always been at the forefront of excellent circuit board productions. They are versed in every aspect of flexible circuit board manufacturing and with many years of experience to show for it, they are your reliable flex PCB manufacturer.

Of course, there are distinct capabilities that set Ray PCB apart from its competitors.

First, they have trained engineers who already know what needs to be done for every flexible PCB design. The beauty of having your flexible circuit boards manufactured by a reliable team and trained hands is that it will save you additional costs in the long run when you would have been forced to replace some parts that are no longer working.

Second, Ray PCB isn’t indiscriminate meaning that they are open to taking your orders no matter how few they may be. And if you are ordering for high-volume flexible PCB production, you will get a generous discount.

The last but not the least is that Ray PCB provides quality assistance through the excellent and motivated customer service. So, if you have any inquiries or challenges, you can always let them know and they will resolve them in real-time.

3. OurPCB

OurPCB promises you inclusive and turnkey circuit board design. Over the last couple of years, they have manufactured flexible circuit boards that fit into many applications.

So, if you are looking at designing versatile and flexible circuit boards, you have to trust OurPCB to do an amazing job for you.

As part of their full turnkey flexible PCB designing processes, they will offer you the following services:

  • Helping you choose the right substrate material
  • Offering you different structures of flexible circuit boards, including Single-Sided, Double-Sided, and Multilayer flexible circuit boards
  • Full-scale flex PCB manufacture processes, including drilling and blanking
  • Etching
  • Lamination
  • Baking
  • Hot melting and
  • Sharp processing

 

OurPCB also offers you a quick turnaround and fast deliveries as soon as your flexible circuit boards are ready.

 

4. PCBWay

PCBWay prides itself to design Flexible Circuit Boards (FPCs) of up to 8 layers. So, if your budget can take you up to that level, you can trust them to do the job for you in real-time.

PCBWay has in the last couple of years, done a handful of flexible circuit board designs that satisfied the customers’ needs.

Moreover, they specialize in manufacturing flexible PCBs that are not only batched but can also be produced in bulk in single-layer forms.

5. Hitech Circuits Company Limited

The production of Printed Circuit Boards (PCBs) isn’t centralized to one point alone. Diversification is the key to sustainable designs and that is exactly one of the reasons why Hitech Circuits Company Limited is one of the best flexible PCB manufacturers out there.

They provide a variety of PCB assembly services that include using both Surface Mount Technology (SMT) and Through-Hole Technology (THT) to facilitate the production of flexible circuit boards.

6. Cirexx International

Cirexx International needs no introduction to the Printed Circuit Board (PCB) industry. Established in 1980, the company has steadily risen to be regarded as one of the best PCB manufacturers in the world.

They are rightly so because of the one-stop solution they provide for PCB manufacturing. Their services include but are not limited to:

  • Validation and testing of highly-reliable flexible circuit boards
  • Quick turn circuit board production
  • High-Density Interconnector (HDI) circuit boards
  • Custom PCB fabrication
  • Circuit board layout
  • PCB prototyping and
  • Rigid PCB manufacturing

 

7. PCBONLINE

PCBONLINE specializes in full turnkey Printed Circuit Board (PCB) production. Every aspect of your flexible circuit board design is handled over-the-air.

Except if you want to visit their physical facilities, you would rather save costs and order for your flex PCBs via their website. They will provide you with an instant quotation so you will have an idea of how much it will cost to manufacture the type of flexible circuit board you want.

Aside from offering flexible PCB fabrication, design, and assembly under one roof, PCBONLINE also offers you these additional services:

  • Circuit board layout
  • Rigid-flex PCB
  • High-volume circuit board assembly
  • High-Density Interconnector (HDI) circuit board and
  • Aluminum circuit board

 

8. Epec Engineered Technologies

Epec is an experienced miniature Flexible Printed Circuit Board (FPC) manufacture that designs quality and highly-operational circuit boards.

With excellent customer service and an eye on industry tolerances, they are in the best position to transform your creative flexible PCB idea to reality.

In addition to the full flexible PCB design and manufacturing services, they also offer you multiple applications for the circuit boards. Some of the applicable cases include:

  • Antennas
  • Industrial sensors
  • Semiconductor packaging
  • RFID tags
  • Medical devices
  • Hearing aids and
  • Instrumentation consumables

 

Final Words

Flexible Printed Circuit Boards (FPC) take more weight out of electronic devices so they can be lighter and function effectively.

You need to hire the services of a professional flexible PCB manufacturer to help you fabricate, design, and assemble your flexible circuit boards in real-time.

We will not only help you do that, but we will also produce your flexible circuit boards in the shortest time possible and at affordable costs.

The post Top 8 Flexible PCB Manufacturers appeared first on Swimbi PCB.

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Top 10 Turnkey PCB Assembly Manufacturers https://swimbi.com/top-10-turnkey-pcb-assembly-manufacturers/ Sat, 10 Oct 2020 03:30:38 +0000 https://swimbi.com/?p=400 Are you looking for the best PCB manufacturing company that will help you design turnkey circuit boards? You are not ...

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Are you looking for the best PCB manufacturing company that will help you design turnkey circuit boards?

You are not the only one looking for these manufacturers, but we are determined to make the search simpler for you. This article explains what a turnkey PCB assembly is all about, and the top global turnkey PCB manufacturers that you can hire for the circuit board design.

Top 10 Turnkey PCB Assembly Manufacturers

What Is Turnkey PCB Design?

We want to make the entire PCB manufacturing simpler for you. So, we will first explain the importance of the turnkey PCB, so you will be sure of what you will benefit from the circuit board.

Turnkey PCB assembly simply means a ‘’ready-to-use circuit board” because the PCB manufacturer does all the work for you. From the procurement of the circuit board materials to the component placement and prototyping, the manufacturer does it all.

And this model of circuit board design will greatly favour you because you will leave everything to the judgment and expertise of the manufacturer. Moreover, it becomes additional cost savings because the lead time will be shorter while your major focus will be on the design and not on the production aspect.

The Best Turnkey PCB Manufacturers

If you want to enjoy full turnkey PCB solutions, it makes sense that you use the services of manufacturers that already have the facilities to produce the circuit boards in the shortest lead time possible.

In this section of the article, we will show you the top 10 turnkey PCB manufacturers in the world. We will also show you some of the reasons why they are the best designers to do the job for you.

1. Advanced Circuits

Advanced Circuits turnkey pcb assembly manufacturer

If you don’t want to play with limited orders, you should use the full turnkey PCB solutions provided by Advanced Circuits (4PCB).

They allow you to place your PCB orders without restrictions because of their No Minimum Order policy. And you can also scale the number of circuit boards you want to thousands.

You also have many full turnkey PCB assembly types to select from. Some of the options they have in this regard are:

  • Single-sided PCBs
  • Through-Hole Technology (THT)
  • Surface Mount Technology (SMT) and
  • Double-sided PCBs

2. RayMing Technology         get pcba quote

rayming turnkey pcb assembly manufacturer

RayMing Technology (Ray PCB) is another reputable turnkey PCB assembly manufacturer you can entrust your circuit board designs. It will interest you to know that they have manufactured for some of your favourite electronics brands, and that’s a testimonial to their excellent service.

Aside from the several leading electronics brands they’ve worked with, Ray PCB also has a reputation for using quality materials and reduced lead times. We are sure those are part of the factors you consider when looking for the best turnkey PCB manufacturer.

Now, let us go in-depth into some of the reasons why you want to outsource your turnkey circuit board design to Ray PCB.

Component Placement

As much as you are looking to design your circuit board faster, you must also consider the component placement. If you are outsourcing the entire design to Ray PCB, you can sleep with your two eyes closed because the company perfectly handles the job for you.

First, they are one of the few turnkey PCB manufacturers that use maximum circuit board sizes of up to 14.5 inch by 19.5 inches. That is not all. They also assemble up to 2.2 inch part sizes by machine. As if that is not enough, you will also like the smallest chips size of 0201.

The Versatility of the Circuit Board

In terms of the versatility of the turnkey circuit board you want to design, Ray PCB also proves it’s efficiency in that field.

For example, they can conveniently place BGA on both sides of the circuit boards in addition to accommodating large components/parts on both sides of the board.

Besides, you will want to explore on the sides of the circuit board that will work best. Ray PCB got you covered with the single and double-sided SMT/PTH turnkey circuit board designs.

Excellent Finish

It is one thing to design a turnkey circuit board and place the components as they should. It is another thing to finish the job so it wouldn’t develop some faults during use.

You have all the confidence on the quality of your turnkey circuit board if Ray PCB is the PCB manufacturer handling the job for you.

They provide you with multiple PCB finish options, including:

  • Immersion tin
  • Electrolytic gold
  • Immersion gold
  • SMOBC/HASL
  • Electroless silver and
  • OSP

 

3. PCBWay

Consumers want their turnkey circuit boards to be handled by PCBWay. And the company is indeed leaving up to expectations thanks to the modern PCB factory it has in the Shenzhen area of China.

One important factor that encourages consumers to patronize PCBWay is the varieties of PCB fabrication and assembly services they offer. It is safe to say that if the company doesn’t offer the type of turnkey circuit board design services you want, it may be hard for you to get it elsewhere.

So, let’s get down to business and see some of the reasons why you should hand over your turnkey circuit board design to PCBWay.

Experienced SMT PCB Manufacturers

The first reason why you want to hire the services of PCBWay is because of the experience they have garnered over the last couple of years. It will interest you to know that they are experts in the use of Surface Mount Technology (SMT) circuit board assembly.

State-of-the-Art Turnkey PCB Manufacturing

PCBWay distinguishes itself as a leading turnkey PCB manufacturer because of the state-of-the-art facilities they use to make your circuit board design faster and durable.

Worthy of mention is that they have industry-standard Pick and Place Machines that can conveniently manufacture over 28,000 SMD components every hour.

Multiple Turnkey PCB Assembly Services

When designing a turnkey circuit board, you have to be sure of the type you want. And no matter the specifications you may have, you rest assured that PCBWay will do a befitting job for you.

Some of their full turnkey PCB design services include:

  • PCB Assembly
  • Prototyping
  • Advanced PCB manufacturing and
  • Custom turnkey PCB design

 

4. Euro Circuits

Euro Circuits is a turnkey circuit board manufacturer with a class of its own. The company thrives on excellent service delivery, a robust customer support system and all-around improvements in their PCB designs.

They are reliable. And if you want to outsource your turnkey PCB design, the following reasons should convince you why Euro Circuits is the best turnkey PCB manufacturer you should hire for the job:

Different Types of PCB Assembly

It doesn’t matter if you want to design a turnkey circuit board that has only one side or another that has multiple sides. The variety of PCB assembly types offered by Euro Circuits is enough to cover all your needs.

They offer multiple PCB assembly types, including single and double-sided THT, as well as single and double-sided SMT.  To give you more options to choose from, Euro Circuits also offers advanced PCB assembly that includes the combination of SMT and THT mixed technology.

Two-Way Component Sourcing

The essence of looking for a full turnkey PCB manufacturer is to simplify the processes involved in manufacturing circuit boards so you can have time for other things.

Component sourcing is one of the important factors, and that is why Euro Circuits made it easier for you. On the one hand, they can source for the components and parts of the circuit you want to design. If, however, they couldn’t source the components, they would allow you to supply the same so the project can continue.

Affordable PCB Quantity

Euro Circuits does not only allow you to pay lower costs for the turnkey circuit boards they manufactured for you. They also have one of the lowest order quantities.

Their PCB quantity intakes start from 1 piece for prototypes and a Minimum Order Quantity (MOQ) of 50 pieces for small series.

 

5. Murrietta Circuits

Murrietta Circuits turnkey pcb assembly manufacturer

Murrietta Circuits is another reliable turnkey PCB manufacturer. The company has been in existence since 1980, and that’s a pretty long time to make a valid impression in the global PPCB industry.

They specialize in the manufacturing of full turnkey PCB designs for the medical, military and aerospace industries.

Their turnkey PCB solutions include but are not limited to circuit board design, circuit board prototyping and PCB assembly.

6. Hitech Circuits Co. Ltd

Hitech is another top turnkey PCB manufacturer that serves many electronics brands all over the world. They have since increased the number of factories they have to conveniently cater to the needs of their ever-growing customer base.

They ensure that you enjoy the best of both worlds as far as turnkey PCB design is concerned. That is evident in the partial and full turnkey PCB design services they offer to you and hundreds of their esteemed customers.

Do you want to use their partial turnkey PCB manufacturing solutions? Some of the solutions they have for you are:

  • Component placement
  • Allowing you to source the major components for the circuit board

However, you want to enjoy all their in-house PCB solutions that include:

  • Circuit board design
  • Full component procurement
  • Prototyping
  • Monitoring and
  • Final assembly

 

7. All PCB

As their name signifies, All PCB is your favourite turnkey PCB designer because they ensure that you get nothing short of the best for your circuit board designs.

Customers love to use their services because they are affordable. And that doesn’t mean lower quality because they find a way to offer you high-quality PCB solutions even for the ‘’cheap’’ price you paid.

 

8. Bittele

Bittele (7PCB) is a leading turnkey PCB manufacturing company. Their goal is to ensure that you manufacture the number of circuit boards that match your budget.

The hallmark of their PCB solutions is the minimum order quantity of 1 circuit board. And if you need more, you can scale the production up to 10,000 circuit boards.

You needn’t wait for long before your turnkey circuit boards will be ready because their lead time takes anywhere between 1 and 5 days. Have in mind that the 5-day interval is specifically for PCB assembly. For full turnkey PCB solutions, you have to wait up to 16 days for that to be ready.

9. Agile Circuit

Looking for the top turnkey PCB manufacturer? We have one right here – Agile Circuit. This company is your reliable bet for all types of turnkey-related circuit board designs.

Whether you are considering circuit board assembly or manufacturing, you are confident that they are your best manufacturer because they handle all the work perfectly.

Worthy of mention is that Agile Circuit offers full-fledged PCB design for your Surface Mount Technology (SMT) and Through-Hole circuit boards.

With their commitment to ensuring that your PCB needs are met in good time, they promise to offer you a variety of services to select from. For example, you will get to enjoy multiple turnkey PCB assembly services ranging from reverse engineering, SMT stencils and parts procurement.

Also, they handle all your turnkey circuit board layout designs and prototyping. And in terms of the turnkey circuit board manufacturing, you can rely on them to do a great job in the quick turn, metalcore and multilayer designs. They offer additional circuit board manufacturing services, including high-frequency PCB, blind & buried vias and flexible FPC.

10. SigmaTron International, Inc.

SigmaTron International

SigmaTron manufactures circuit boards for different types of industries. Some of the applicable uses of their turnkey PCBs include:

  • Industrial electronics
  • Appliances
  • Automotive
  • Gaming
  • Telecommunications
  • Fitness
  • Semiconductors and
  • Medical

 

In addition to that, they make it easier for you to order for and take delivery of your turnkey circuit boards when they are complete. They do that by setting up factories and manufacturing facilities in different locations, including Vietnam, the United States and Mexico.

Wrapping Up

You need turnkey Printed Circuit Boards (PCBs) to enhance the quality and durability of electronic appliances you manufacture for your customers.

We are confident that you are now better informed about the top global turnkey PCB manufacturers that will help you design, test and manufacture the type of circuit board you want.

Do you know of some other full turnkey circuit board manufacturers that other consumers might check out? Please, share your thoughts via the comment section!

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Through-Hole Vs Surface Mount Assembly https://swimbi.com/through-hole-vs-surface-mount-assembly/ Tue, 29 Sep 2020 03:28:33 +0000 https://swimbi.com/?p=392 Many engineers that are starting out are often confused on the uses of the through-hole and Surface Mount Assembly (SMT) ...

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Many engineers that are starting out are often confused on the uses of the through-hole and Surface Mount Assembly (SMT) approaches to Printed Circuit Board (PCB) design.

If you are in that state of quagmire, we want you to know that you are not alone. We have taken the time to explain everything you need to know about the through-hole and surface mount assembly.

In this article, you will learn about the meaning of the through-hole and surface mount assembly, as well as their uses, differences and downsides.

Below are all the details you need to make an accurate comparison between the through-hole and surface mount assembly, as they pertain to PCB design.

Through-Hole Technology (THT)

Through-Hole Assembly

Before any other thing, we will like to mention that the Through-Hole technology is the older of other forms of designing Printed Circuit Boards (PCBs). For many decades, engineers relied on it for PCB design because of the reliability and excellent bond it creates on the circuit boards.

Ideally, the Through-Hole Technology involves using leads on the electrical components of a circuit board. When that is done, the next step is to insert the holes that must have been previously drilled on the circuit board. Afterward, the inserted holes will be drilled on the circuit board before soldering them to the pads positioned on the opposite side of the circuit board.

Advantages of Through-Hole Technology

The comparison of the Through-Hole Technology (THT) will not be complete if their advantages and differences are not stated.

So, we will first consider THT’s benefits and advantages. These are the factors that make it difficult for the Through-Hole Technology (THT) to go into obscurity even after the dominance of the Surface Mount Technology (SMT).

1. Easy Swapping for Excellent Prototyping

Most Printed Circuit Boards (PCBs) are prototyped so the possible outcome will be considered in time.

When it comes to that, it is imperative that the entire process is streamlined. And that is what makes the Through-Hole Technology (THT) ideal for PCB design because the easy of swapping it out makes prototyping and testing easier.

2. Ability of the PCB to Withstand Environmental Stress

Aside from designing the PCB to be ideal for different uses, considerations are also made for the exposure of the circuit board.

Environmental stress can cause the circuit board to wear out on time. However, the options for that are limited when using Through-Hole Technology for PCB design.

The leads used here are patterned to run through the circuit board. That way, the components will be less susceptible to environmental stress and other associated tear and wear.

Worthy of mention is that the use of the Through-Hole Technology for PCB design in many industries is because the circuit boards used there are not meant to be under any form of stress. That informs the reason why THT is ideal for manufacturing circuit boards for the aerospace and military industries.

Besides, the technology solidifies Printed Circuit Boards (PCBs) against high temperatures, extreme accelerations and collisions.

3. THT Components Provide Stronger Bonds

Engineers also prefer to use Through-Hole Technology because of the stronger bonds it provides on the circuit board.

Ideally, the use of THT for PCB design goes the extra mile to add additional resistance to PCB components that will be subjected to high heat coming from transformers and connectors.

4. Spend Less without Sacrificing on Quality

While you are looking for the best method to design your circuit board, you must also understand that price plays an important role too. To that end, it is safe to say that the Through-Hole Technology is ideal for any kind of Printed Circuit Board (PCB) design because it is less expensive when compared with the Surface Mount Technology.

Moreover, not all the PCB components are readily available as SMD packages and that is why you should consider THT for your PCB design.

In addition, you can also save money when using the Through-Hole Technology to design your circuit board because there may not be any need to generate a new solder stencil anytime the circuit board undergoes some changes.

5. Mechanical Easier Has Never Been this Easier

You tend to spend more money when designing a circuit board, especially when validating the board.

On the other hand, you can actually save some money if you are using the Through-Hole Technology for the design ahead of the validation.

The idea here is that Through-Hole Technology has a dedicated prototyping format that exposes potential mechanical shortcomings on the circuit board. That way, you will easily detect potential mechanical issues, such as twists and excessive warps.

Once these issues are detected during the validation process, the next step would be fix them or compensate for the lapses during the redesign process.

6. Through-Hole Technology Helps You Predict Delivery Timelines

Whether you have customers on the standby or you want to design the circuit board as fast as possible; you need to be sure of when it will be ready.

Most times, PCB manufacturers tend to give a delivery time, but might end up not meeting up with the same.

That problem has been solved with the Through-Hole Technology that provides you with an accurate timeline of when your circuit board will be ready for pickup and use.

The accuracy of the delivery timeline is because Through-Hole Technology follows up the development cycle from start to finish, as a way of simplifying the prototyping process and helping to put the project on track.

Disadvantages of Through-Hole Technology

Engineers started losing some interests in the use of the Through-Hole Technology because of some of the downsides.

While it is evident that THT has some downsides, that doesn’t entirely make it less effective than what the Surface Mount Technology (SMT) has to offer.

Here are some of the disadvantages and challenges you tend to come across when using Through-Hole Technology for your PCB design:

1. Assemblage Costs More Money

While you may not spend more money to buy the components for designing your circuit board using the Through-Hole Technology; you must also be prepared to spend more money than you budgeted when it is time to assemble the components.

The reason for that is not far-fetched from the fact that the assembly process for Through-Hole Technology is expensive because of the longer time and the rather complicated processes involved.

2. Through-Hole Technology Takes More Time

Second, you will realize that you tend to spend more time when designing your circuit board with Through-Hole Technology because the technology takes more time because of the manual process.

The first time-consuming factor is drilling holes on the board, as that takes more time when compared to the mounting of components as obtainable in Surface Mount Technology (SMT).

The second time-consuming factor is the soldering of both sides of the circuit board.

3. The Reliability of THT Circuit Boards are a Bit Low

Despite the manual design process that ought to give more room for precision, it is still evident that the reliability of the Through-Hole circuit boards is a bit low.

The reduced reliability of the boards is because Through-Hole Technology often uses hand-soldering techniques including selective and waves.

Those tend to reduce the reliability of the THT circuit boards, especially when compared to the reflow ovens that aren’t usually repeated on Surface Mount circuit boards.

4. Through-Hole Circuit Boards Have Limited Routing Areas

The availability of more routing areas on a circuit board could have provided more avenues for improving the aesthetics of the board.

That doesn’t appear to be the case with the Through-Hole circuit board because the drilled holes are passed through all the available layers on the circuit board.

That is the more reason why many engineers find it challenging to design multilayer boards with Through-Hole Technology because the routing areas are limited.

Surface Mount Technology (SMT)

Surface Mount Assembly

Surface Mount Technology (SMT) is the youngest of the PCB design generation in that it was later used to replace the former – the Through-Hole Technology.

This PCB design method seemed to be better in that it uses mounting of PCB components to replace the previous format of drilling holes, as tenable in the Through-Hole Technology (THT).

To that end, it is safe to say that the SMT format is simpler because all there is to do is to place or mount the PCB components directly onto the surface of the circuit board.

Advantages of Surface Mount Technology

Do you want to know some of the benefits of designing your Printed Circuit Boards (PCBs) using Surface Mount Technology (SMT)?

There are many reasons why SMT could be the best circuit board design technology. Below are some of the advantages:

1. SMT Provides Component Density and More Processing Power

PCB design started taking a different dimension a few decades ago. With the introduction of Surface Mount Technology (SMT), engineers now have more options to select from when it comes to PCB design.

Now, the first benefit and advantage of using SMT for your PCB design is that it provides you with a lower component density. That means that every circuit board component would be made to fit into smaller and lighter spaces.

2. SMT Components Do not Have Leads

Another advantage of designing your circuit boards with Surface Mount Technology (SMT) is that the components do not require leads.

The replacement of leads with the direct mounting of components on the PCB means that you would now have more routing areas to add more components as a way of bolstering your circuit board real estate.

3. SMT Lends Itself to Assembly Automation

Do you want to produce more circuit boards faster and at affordable rates? While you may not easily obtain that when using Through-Hole Technology; it can be easier when using Surface Mount Technology (SMT).

Because of the automation of PCB components assembly using SMT, you can now produce more circuit boards of higher volumes than you could have with the Through-Hole Technology.

4. SMT’s Strategic Placements Provide More Room for Powerful Circuit Boards

When designing your circuit boards with Surface Mount Technology (SMT), you are not only confident of not drilling holes on the board. You are also sure of more placement options.

Ideally, you can place your SMT components on both sides of your Printed Circuit Board (PCB). The dual placement provides more room for small and powerful circuit boards of high densities too.

5. SMT Circuit Boards are Highly Reliable

In a time like this that circuit boards are susceptible to damages, it is impressive to see that PCBs manufactured with Surface Mount Technology (SMT) are highly reliable.

The reliability of the circuit boards is partly because of the circuit board components can be placed up to 10 times faster than the Through-Hole variants. It is mainly because SMT circuit boards are designed using reflow ovens that are not only reliable, but also quick to assemble.

Finally, SMT circuit boards are tested and trusted to withstand different pressures, especially when they are used under vibrant conditions.

Disadvantages of Using Surface Mount Technology for PCB Design

There are some downsides that tend to make your SMT PPCB design less effective as expected.

Here are some of the potential bottlenecks engineers tend to experience when designing Printed Circuit Boards (PCBs) with Surface Mount Technology (SMT):

1. SMT Machinery Demands Huge Capital

While circuit boards designed with Surface Mount Technology (SMT) are cost-effective, the cost of acquiring the machinery may not be so.

Ideally, SMT machinery procurement requires more capital than what the Through-Hole machinery requires.

2. SMT Solder Joints Can Break Under the Influence of Constant Stress

One of the major reasons why engineers prefer using Through-Hole Technology (SMT) for circuit board design is because the leads provide additional strength to the circuit board.

On the contrary, the absence of leads on Surface Mount circuit boards tends to increase the board’s exposure to physical stress. In light of that, the solder joint of the SMT PCB could break from physical stress of the parts when used normally.

3. Some SMT Parts aren’t Available

If you are looking to design larger circuit board parts for high-power applications, it may not be tenable with SMT circuit boards.

That is because some of the SMT parts required for such applications aren’t readily available.

Conclusion

Through-Hole and Surface Mount technologies are the best of both worlds when it comes to circuit board design. You only need to consider the volume, the applications and your budget to make an informed decision.

And when you are ready to do that, Ray PCB is always ready to help you make an informed decision!

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How To Find High-Temperature PCB Manufacturer https://swimbi.com/high-temperature-pcb/ Tue, 01 Sep 2020 06:09:11 +0000 https://swimbi.com/?p=382 The structure of PCBs makes it simpler for electronics manufacturing companies to integrate more designs into their products without bordering ...

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The structure of PCBs makes it simpler for electronics manufacturing companies to integrate more designs into their products without bordering about the more wires and components sticking out.

One of the causes for concern when designing Printed Circuit Boards (PCBs) is the temperature. Indeed, a PCB that has a higher temperature can be a challenge. And if you have come across one of that, you will know that the physical attributes of the circuit board can be negatively affected by the temperature.

In this article, we will teach you all you need to know about high-temperature PCB. Whether you are looking at how to calculate the temperature or how to reduce the same, we have everything covered here.

You can be confident that this is the most extensive high-temperature PCB article you will read and all the questions you may have are answered here.

What Is High-Temperature PCB?

high temperature material

First things first – let us consider the meaning of high temperature Printed Circuit Board (PCB). Of course, as the name suggests, you may be forced to believe that it has to do with circuit boards that have more temperature than expected.

Of course, that perspective isn’t entirely wrong, but there is more to high-temperature PCB that you need to know about.

To put it simply, a high-temperature PCB is the type of circuit board that has materials that can conveniently withstand up to 170 degrees Celsius of heat transfer.

Understandably, you may not have an idea of what this is and how it works. That is why we put in the work to provide in-depth information on the role of heat transfer in PCBs, especially as it relates to high-temperature PCBs.

The Epoxy Glass Perspective

For you to understand the need for high-temperature PCBs, we will like you to understand where it starts from, and that is from an epoxy glass.

The idea is that an epoxy glass is required at the onset because it contains polymers, which are needed for creating the base of circuit boards. That is of course after the polymers must have been melted down.

With that in mind, the next step will be to record the Tg Levels, which is a glass transition temperature that is derived when the polymers are melting.

It is on that note that the Tg Levels will be distributed for manufacturing different circuit boards depending on the needed heat transfer.

Market Demand for High-Temperature PCBs

You may be a newbie to the use of circuit boards that have a high temperature. It may also be that you have been using that type of circuit board for some time, but you are not sure if you are making the right choice.

Therefore, you need to understand the real reasons why many consumers are always looking for high-temperature PCB manufacturers instead of traditional PCB designers.

Below are some of the reasons/factors that are driving market demand for high-temperature PCBs:

1. Cost-Effective

The first factor that motivates consumers and electronics companies to use PCBs of high temperature is because of the costs.

Indeed, it has become clear that the costs of manufacturing regular circuit boards are almost in the same price range as the costs of manufacturing high-temperature PCBs. Therefore, it makes sense to choose the latter because it has more potentials than the traditional PCBs do.

2. Turnaround Time

The other factor is that it takes lesser time to design circuit boards of high temperatures. It is possible because there may be little or no need to modify the board, as you would have if you were to design the traditional PCBs.

3. Efficiency

The last but not the least is that the effectiveness and efficiency of the circuit board wouldn’t be in doubt.

For instance, a high-temperature PCB has higher Tg Levels, and that is the reason why the circuit board provides advanced features that aren’t readily obtainable in traditional PCBs.

How to Design High-Temperature PCB

By now, we are sure you are getting the drifts as to why circuit boards that have a higher temperature tend to stand a higher chance of adoption than the traditional PCBs.

In lieu of that, you are now looking for ways to design one of those circuit boards. We must point out here that the designing process isn’t always easy, because some proactive steps need to be taken to preserve the board.

Because of the technicalities involved, it is advised that you hire the services of an experienced high-temperature PCB manufacturer to help you design the board.

Haven said that; let us now consider some of the things that must be in place before a high-temperature circuit board can be designed.

1. Pick the Appropriate Components

Worthy of mention is that the design of a high temperature Printed Circuit Board (PCB) with the design of the traditional PCB isn’t the same.

Particularly, the difference stems from the materials used in putting the boards together. Therefore, pay special attention as we share the relevant high-temperature PCB materials that you can readily use for designing the circuit board.

Core Materials

The first thing we must consider is the core materials or components that will aid in the design of high-temperature PCBs.

The two most commonly used materials are:

  • Polyimide and
  • FR-4

Note: We must stress it here that the aforementioned 2 materials are basically used for designing the base of the circuit board. That implies that if there was to be a need for high-temperature uses, those materials may not withstand the heat.

In light of that, we have no other option than to go shopping for relevant materials that will optimize the base materials for long-lasting effects, especially in the face of higher temperatures.

Solder Paste

Solder paste proves to be a veritable means of improving the temperature of circuit boards. In that case, we are looking at the possibility of sticking all the components together so they don’t fall off from the circuit board.

Heat Management Details

You must also consider information pertaining to the details of heat on the circuit board. For that to happen, you must look at the required heat management specifications on the board so you don’t make mistakes when adjusting the design to accommodate high temperatures.

Component Placement

As much as a circuit board with more temperature is ideal, it can also be problematic. That is why a professional high-temperature PCB manufacturer must always consider the best ways of placing the components on the circuit board.

There is no rocket science attached to this because it can be readily completed if you have an idea of what to look at how to place the same.

The general rule is that those components that tend to aggravate/create more heat on the circuit board must be separated or placed in farther distances. The reason for doing that is that more spaces will be created on the circuit board for more component placement, just as it helps to cut down on excess heat transfer.

Here are some of the components that are likely to create excess heat, and which must be spaced as fast as possible to prevent damage on the board:

  • Regulators
  • High power resistors

 

Causes of High Temperature on PCBs

Tg170 PCB

While a high-temperature PCB can be the real deal, it seems to have a fair share of bad attributes too.

So, in this section, we are going to consider some of the factors that facilitate excess high temperature on Printed Circuit Boards (PCBs).

Note that the consideration here is to highlight the reasons why it is difficult for high-temperature circuit boards to function effectively because their functionalities have been hampered by irregular heat distribution on the circuit board.

Below are some of the major causes of excessively high temperatures on Printed Circuit Boards (PCBs):

2. Poor PCB Design

Obviously, when the right designs aren’t in place, it becomes hard for the circuit board to function effectively. That informs the reason why a poor design is the first factor that reduces the efficiency of high-temperature PCB.

So, how can a poor design be the reason why the temperature of your circuit board keeps rising?

Inadequacy of the Copper Area

The first factor is that the inadequacy of the copper area or the trace width can be the first sign that the temperature of a circuit board will rise.

Most times, it can also trigger inconsistent temperature increases that can impede the viability of the circuit board.

Impeded Heat Dissipation

As much as heat is needed on a high-temperature PCB, it doesn’t have to be excess too!

For that reason, you have to consider some of the poor layout and design mechanics that could impede or reduce the speed of dissipating heat from the circuit board.

3. Non-Strategic Component Placement

The second factor that can cause the excessively high temperature on circuit boards is incorrect component placement. The idea is that if the manufacturer isn’t strategic about placing the high-temperature PCB materials in different locations, it can impede the strength of the board.

In light of that, proactive steps must be taken to ensure that some of the components that need more airflow are strategically placed where their heat will be conveniently dissipated.

Furthermore, if such high-powered components aren’t placed close to where excess heat from them can be forced out, it wouldn’t be long before such heat compounds to increase the temperature of the circuit board over time. As such, the circuit board wouldn’t take much time before it damages.

Incorrect Spacing

In addition to transferring away heat in good time, it is also ideal to space the components.

The rule of thumb is to space or place those components that are sensitive to be far from other components on the board that tend to emit excess heat.

4. Wrong Material Selection

You may make the mistake of selecting any high-temperature material you think is best, but which isn’t the best anyway.

Selecting a wrong PCB dielectric material implies that such material might not conveniently withstand thermal conditions when they become excessive.

5. Component Misplacement

You can also make a mistake when selecting a component for your high-temperature PCB.

Have in mind that you have to liaise with a professional high-temperature PCB manufacturer to select the best components that will be used for designing the circuit board. The best way to go about that is by studying the datasheet.

To give you a heads-up, some of the factors you must consider when selecting components for your high temperature Printed Circuit Board (PCB) include but are not limited to:

  • Temperature limits
  • Cooling techniques
  • Method of dissipating heat/power and
  • Thermal resistance

 

How to Measure the Temperature of High-Temperature PCB

Do you want to measure the temperature of your Printed Circuit Board (PCB)? You need to do that so you can easily identify the possible causes of the increased temperature as a way of reducing the temperature too.

Here are some of the significant PCB temperature reduction strategies you can use:

  • Keep the heat source and temperature sensor at a reasonable distance
  • Connect all the GND pins of the temperature sensors to the ground plane where heat emanates from.
  • Ensure that you use a common ground plane between the source of heat and the temperature sensor.

 

How to Reduce PCB Temperature

What do you do when you find out that the temperature of your circuit board is continually increasing?

We bet you want to find ways of reducing the heat so it doesn’t negatively affect the performance of the board.

If that’s what you want to do, here are some of the strategic ways of cutting down excessive heat transfer on your high-temperature circuit board:

  • Channel the built-in cooling fans to allow cool air into the circuit board while pushing out hot air.
  • Implement Conduction as a way of initiating the transfer of heat by initiating direct contact between the heat sink and the heat source.
  • Invest in thicker and wider plates to resist excessive heat on the high-temperature PCB.

 

Conclusion

When you have put all those factors into consideration, it will do you a world of good to use the services of a qualified and professional high-temperature PCB manufacturer to design an ideal circuit board that will be highly effective.

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Where To Find Quality Impedance Control PCB Factory https://swimbi.com/impedance-control-pcb/ Wed, 26 Aug 2020 05:56:36 +0000 https://swimbi.com/?p=375 Impedance control is an important consideration when looking for components to use in a Printed Circuit Board (PCB). That is ...

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Impedance control is an important consideration when looking for components to use in a Printed Circuit Board (PCB). That is also why consumers and electronic companies are always exploring options to get the best impedance matching in PCB.

In this article, we will walk you through the basic concept of impedance control as it pertains to circuit board design. You will also learn about the best ways of calculating impedance control in a circuit board, as well as how to control it and the best manufacturers/factories you can rely on.

pcb trace impedance

What Is Impedance Control in PCB?

The first thing we want to consider is the meaning of impedance control. An understanding of the concept will make it simpler for you to realize the importance of using it as a control measure in your circuit board.

Impedance control refers to the reactance and resistance that a circuit board is expected to attain so that the design will be perfected.

Also, impedance control involves the propagation of signals in a Printed Circuit Board (PCB) without distortions. The control measure must be applied because it helps to provide a repeatable high-frequency performance of the circuit board it is used on.

How to Determine Impedance Control of a Printed Circuit Board

Do you want to determine or find out if your circuit board has the right impedance control? It is simple if you know what to look for.

The first thing we want you to understand is that the impedance of Printed Circuit Boards (PCBs) is determined by the materials used in designing the circuit board. It is also determined by the physical dimensions of the circuit board. Above all, the impedance control of a Printed Circuit Board (PCB) is measured in Ohms (Ω).

That said, let us now walk you through the other important factors that contribute to the evaluation/determining of the impedance control of a circuit board.

1. Trace Impedance

The first thing you must have in mind is that the impedance of the trace is one of the most important elements of the circuit board.

For that reason, you should be aiming for trace impedance control of 25 and 125 Ohms.

2. Targeted Impedance Value

The second way of determining the impedance of a circuit board is to figure out and aim to meet the targeted impedance value.

What this means is that the PCB manufacturer/designer must ensure that the stack-up and choice of trace used in the circuit board are designed to meet the targeted impedance value. It also makes sense that a certain tolerance is maintained, especially when it involves high-frequency signals.

3. Solder Resistance

The presence of solder resistance on the circuit board can also be another factor that influences the control of impedance on the Printed Circuit Board (PCB).

Aside from those, there are many other ways of determining the impedance control of a circuit board. They include:

  • The width and thickness of copper traces
  • The distance of the impedance control from the reference copper plane.
  • The method of passing the signal through vias
  • Prepreg and core material dielectric constant
  • Prepreg material thickness of core thickness on each side of the trace

 

Service Levels for Impedance Control

You now know some of the basics of impedance control PCB. Now, we will look at how the same control can be used for facilitating control and propagation of signals in a circuit board.

Ideally, there are 3 service levels/methods of facilitating impedance matching in PCB. They have been explained below so you will have a better idea of how they work in a circuit board.

1. Impedance Control

this is the ideal concentration and basic of impedance control in the Printed Circuit Board (PCB).

If this is what you want, it implies that the PCB manufacturer/designer will have to continually make efforts to design the circuit board until the required/expected impedance control is attained.

2. No Impedance Control

For some reason, you want to use the second level of service, which entails the removal of impedance control.

In such an instance, additional efforts will not be made to hit the desired/expected impedance level because the tolerance of the impedance is already loose/low.

Since additional design elements wouldn’t be required, it means that the PCB manufacturer will expedite action in the manufacturing of your Printed Circuit Board (PCB).

3. Impedance Watching

Last but not least is Impedance Watching. It is considered one of the most tactical because of the adjustments that need to be made.

Ideally, the designing of a circuit board using Impedance Watching entails that the PCB designer/manufacturer will have to outline the traces of the impedance control on the circuit board. After that is done, the next step is for the provider to accordingly adjust the trace width and the dielectric height. That way, there will be uniformity in the design.

But, that is not all there is to it. After the necessary adjustments, the PCB manufacturer will need to approve of the specifications you made for the circuit board. It is only after the approval that the quality impedance control factory will start working on the design.

How to Control Impedance of PCB

Do you want to know the best ways to control impedance in a Printed Circuit Board (PCB)? It is not rocket science because it is something you can do with the help of your PCB manufacturer.

Here are some of the excellent strategies you can always use to control the level of impedance in your circuit board:

1. Measurements

The first step is to have an accurate measurement of the impedance level that is to be used in the circuit board. The reason is that a measured impedance level has its way of regulating the overall stability of the circuit board.

For example, if you were working on a TV cable or satellite, the first thing you want to do is to set the coaxial cable of the TV to act as a conductor while the antenna will work as the source. When that happens, it will be easier to measure and control the electrical impedance of the cable by evaluating the characteristics of other important elements, including:

  • Conductors and
  • Insulators

 

2. Matching impedance

Truth be told – nothing can be achieved if there was no way to ensure that the impedance of the circuit board matches. That brings us to the second approach to controlling the impedance of a circuit board.

The idea here is that the PCB manufacturer/designer needs to ensure that the signal on the circuit board smoothly moves from the source of a message to the load.

Also, we must emphasize that the reason for looking into this is that if the input impedance and output impedance match, then the same should be extended to ensuring that the load impedance and reference track must also match.

3. Testing

finally, the circuit board in question must be subjected to rigorous tests because that is one of the excellent ways of finding out potential downsides to the board’s design.

 

Impedance Control Verification

Now, we must consider another important aspect of impedance control in Printed Circuit Boards (PCBs). We are talking about how to verify or confirm the validation of the impedance control.

Usually, the importance of impedance control verification or measurement is meant to uncover some of the loopholes that might limit the viability of the circuit board.

There are many methods of measuring impedance control in a circuit board, but we will discuss some of the popularized ones so you will have an idea about how they work.

Use High-Quality Cables and Probes

The first method of verifying or measuring impedance control of a circuit board is to use high-quality cables and probes. The idea is that if the probes or cables are used, they will simplify the process of evaluating the circuit board.

Besides, you might want to resort to using gated cursors because they play an important role in obtaining the mean value of the board.

Third, you might be interested to use the third option of using calibration quality adapters, especially when there is an urgent need to use RF adapters.

Test Coupons

The second method is to use test coupons. There is no doubt that test coupons play an important role in the evaluation and measurement of the impedance control of a circuit board.

The reason for that is not unconnected to the fact that test coupons are typically fabricated at the edges of the circuit board.

Because of that, the coupons have become a veritable method of facilitating inspection of internal structures, layer alignment, and electrical connectivity of the circuit board.

Time-Domain Reflectometer (TDR) Can Help

The third option you want to explore is the Time-Domain Reflectometer (TDR). It is primarily used for measuring the impedance level of a Printed Circuit Board (PCB) by sending signals along a line and measuring the part of a message in the signal to confirm if the impedance matched or not.

Mistakes to Avoid When Designing a Circuit Board for Impedance Control

pcb impedance calculator

We would like to point out that some mistakes tend to be made if the PCB manufacturer is not careful. These mistakes can be avoided if the manufacturer/designer is certain of the potential causes so it will be easier to address them.

For this article and not to make things complicated for you; we have sub-divided these mistakes into different parts. That way, you will have a general overview of each of the potential places that the mistakes can be reflected in the design of the circuit board.

Mistakes to Avoid During Stack-Up

The first mistake that PCB manufacturers make is usually when the stack-up of the circuit board is being designed.

We have taken the time to evaluate some of the potential mistakes that can be avoided during the stack-up of the circuit board, especially as it pertains to impedance control PCB.

Impedance Space/Trace

The first mistake is made in the spacing of the impedance traces. In this case, the PCB manufacturer must be careful because not spacing the impedance trace well enough can reduce the movement of signals on the circuit board.

To that end, the spacing between the two traces of the circuit board must not be more than twice the width of the traces.

Also, the PCB manufacturer must make conscious efforts to ensure that the width of the trace is not two times more than the dielectric thickness between the nearest reference layer and the target signal layer.

Prepregs

The major mistake that must be 3 different types of prepregs must not be used in a stack-up of the circuit board.

Mistakes To Avoid During Routing

Some mistakes must be avoided during the routing of the Printed Circuit Board (PCB).

Length Mismatch

The ideal length that must be used to prevent mismatching is to maintain a length match of +/-5 mils of the different pairs.

Traces Crossing Split Planes

Traces can be prevented from crossing the split planes by ensuring that they are not routed across a split plane.

How Is PCB Impedance Calculated?

There are different methods used for the calculation of PCB impedance. Some of them have been explained below:

Use an Online Calculator

The quickest way to calculate the impedance of a circuit board is to use an online calculator provided by your PCB manufacturer. You can easily locate that on the manufacturer’s website.

Smith Chart

The second option you have is to use the Smith Chart. The work of the chart is to graphically highlight and determine the coefficient relationship between the load and source impedances on the circuit board.

Computer Simulation

Using computer simulation is another excellent way of figuring out the impedance of a circuit board. It works by enabling automatic modification of the relevant parameters that will be used for selecting the best design to use for the circuit board.

However, using computer simulation as a PCB impedance calculator has a notable downside, which is the higher cost of using the software.

Conclusion

Impedance control helps you to have an idea of the quality of your PCB design while making it easier for you to find out potential mistakes and errors.

You can select the best PCB manufacturer that will offer you excellent work at re

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Everything You Need to Know About the FR5 PCB https://swimbi.com/everything-you-need-to-know-about-the-fr5-pcb/ Mon, 03 Aug 2020 06:33:44 +0000 https://swimbi.com/?p=349 You have many reasons to use the FR5 PCB materials in your next Printed Circuit Board (PCB) design. Indeed, there ...

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You have many reasons to use the FR5 PCB materials in your next Printed Circuit Board (PCB) design. Indeed, there are many consumer needs as they relate to PCBs, and having one of the best materials is a good way to start.

We are pleased with what the FR5 PCB has to offer. That is why we have come up with this comprehensive guide to give you a heads-up on everything you need to know about this type of PCB material.

What Is FR5 PCB?

The FR5 substrate is made up of woven glass reinforced material and an epoxy resin binder. It is one of the most used materials for the design and manufacturing of circuit boards.

In terms of the specifications, there are many features that you will like about the FR5 PCB. The first is the maximum operating temperature of 140 degrees, which ensures that the circuit board doesn’t overheat or goes above the recommended temperature. The second attribute is the thermosetting fiberglass composite that is there to further enhance the resistance of the circuit board to a flame.

Worthy of mention is that the FR5 PCB isn’t the only type of PCB material out there. There are many of those, and these include the FR1, the FR2, and the FR4 PCB materials. That is not leaving out the FR4 PCB material, which is a fierce competitor to the FR5 PCB material.

The Competition between the FR4 and the FR5 PCB Materials

It is not out of place for a variant of the Printed Circuit Boards (PCBs) to provide better features than what the others would. That has been the basis of the competition between the FR5 PCB and the FR4 PCB materials.

Interestingly, the similarity between the two is impressive. They both have multiple use cases, including high-temperature applications.

However, the primary difference between the two lies in the heat resistance and the number of layers that each of the materials can be used.

Features of the FR5 PCB Material

For maximum comprehension of what you stand to benefit from using the FR5 PCB, we will like to highlight some of the features.

1. Moisture Absorption

There is no doubt that the removal of moisture, especially when it becomes excessive is one of the important elements to be considered when selecting a PCB material.

In the case of the FR5 PCB, the moisture absorption is low. To that end, it will make a good material to be used for your next circuit board.

2. Resistance

If a circuit board can resist many things, it implies that the chances of developing faults will be lower.

That inspires why the design of the FR5 PCB is impressive with the high chemical resistance. That is not leaving out the fact that it has a low dielectric loss.

3. Mechanical Properties

While checking the components of a PCB material, one of the important things to look at is the properties that are tenable in the mechanics of the circuit board.

Interestingly, the FR5 PCB has mechanical properties that are not only impressive but also enhance the functionalities of the circuit board where it is used.

4. Excellent Performance

There are many ways to evaluate the performance of a circuit board. That includes but is not limited to the mechanical properties and the entire composition of the board.

Therefore, investing in the FR5 PCB is the right thing to do considering the excellent performance. One of the ideal ways of confirming the performance of the FR5 PCB is by checking the performance during the lead-free soldering process.

Use Cases

Are you looking to see where the FR5 PCB will be deployed? Well, there are many use cases and applications where circuit boards designed with the FR5 PCB material can be deployed.

We will explain just a few so you will understand that the use cases and applications are not only many but are channeled in the right direction.

High-Temperature Applications

If there is anything that endears consumers to the FR5 PCB material, it is the excellence as far as high-temperature applications are concerned.

Already, the FR5 PCB material has many components that are in one way or the other, designed to reduce the heating on the circuit board.

PCB Testing

As awkward as this may sound, one of the major use cases and applications of the FR5 PCB is when it is time to test the circuit boards.

Sometimes, the PCB manufacturer may have made some mistakes in the process of designing and manufacturing the circuit board. In some other cases, the consumers may not be satisfied with the outcome of the design.

No matter the outcome of the design, the fact is that something could be done to forestall the negative outcomes. That is the essence of the PCB testing undertone to the FR5 PCB. With this, you can check and evaluate your circuit board before it is released

Serves as Insulation Structural Parts

The insulation properties in the FR5 PCB are many. And considering that the insulation of a circuit board is an important element for protecting the board from overheating, the insulation properties of the FR5 PCB will come in handy.

According to the PCB industry analytics, the components of the FR5 PCB can be used as insulation structural parts.

Also, the primary use cases or applications of these parts are in the electrical equipment and motor.

Automotive Industry

It is time you know that most of the Printed Circuit Boards (PCBs) used in automobiles are made from the FR5 PCB material.

One of the major reasons why PCB manufacturers, as well as the consumers, are pleased with the material is because of the improvements in the Tg, which is the Glass Transition Temperature.

Therefore, the higher glass transition temperature of the FR5 PCB pegged at 160 degrees, as well as the maximum operating temperature of 140 degrees goes the extra mile to improve the sturdiness of the components of automobiles where it will be used.

Aside from that, there are some other use cases of the FR5 PCB. That includes the use in the designing and manufacturing of circuit board holders, solid frames, antenna isolators, and test boards.

Why the FR5 PCB Is Better Than the FR4 PCB

fr5 pcb manufacturer

You may be wondering why the FR4 PCB is competing with the FR5 PCB. The fact is that both have something unique to offer, as far as the designing of Printed Circuit Boards (PCBs) is concerned.

Aside from that, there are some advantages and reasons why the FR5 PCB is steadily topping the charts over the FR4 PCB.

Here are some of the better advantages that the FR5 PCB has, which help to set it apart from its fierce competitor – the FR4 PCB.

1. Smaller Z-CTE

The first advantage that the FR5 PCB has over the FR4 PCB material is the size of the Z-CTE.

Because of the smaller size, the FR5 PCB is undoubted, ideal for multiple use cases. That is why PCB manufacturers don’t find it difficult to use the same for high multilayer circuit board designs.

2. Higher Tg

The higher the Glass Transition Temperature (Tg), the more the use cases and applications of the PCB material.

Without any iota of doubt, the other reason why the FR5 PCB is better than the FR4 PCB is because of the higher Tg. It is because of the higher and improved Glass Transition Temperature (Tg) that the FR5 PCB is the best PCB material for the job.

3. Good Insulation Properties

The point is that if a circuit board doesn’t have good insulation, it tends to overheat.

Just as the Tg is improved, FR5 PCB also made plans to insulate the circuit board so that it wouldn’t be negatively affected by the outcome of overheating.

Besides, the good insulation properties of the FR5 PCB makes the difference, as it helps in keeping overheating at bay.

4. Better Heat Resistance

There is no gainsaying that the FR4 PCB has a good heat resistance that prevents the circuit board from overheating.

Yet, there are many other important factors to consider. That is where the FR5 PCB comes in with better heat resistance.

When checked, the heat resistance of the FR5 PCB is about twice of what it derivable on the FR4 PCB.

5. Moisture Resistance

It makes sense to keep moisture or water out of the circuit board. Even when you are watching, there is a likelihood that moisture may still find its way into the Printed Circuit Board (PCB).

In light of that, the moisture resistance of the FR5 PCB is a great consideration. Ideally, what is done here is to absorb moisture so that the filtration into the circuit board will be lower.

6. Electrical Strength

The other important consideration of the FR5 PCB is electrical strength. Because every component is important and the electrical is highly valued, it makes sense that the strength of the same should be solidified.

The input of the FR5 PCB in this regard may not be fully explained. However, the takeaway is that the use of the FR5 PCB material in a circuit board goes the extra mile to provide good electrical properties to the circuit board.

FR5 PCB Designs

There is no end to what can be made out of the FR5 PCB. The PCB manufacturer is expected to have an eye for details, as well as understand the procedures so that it can have a swell time when designing the FR5 PCB.

Of course, there are different PCB designs that can be made out of the FR5 PCB. Below are some of them:

Double-Sided PCB

If you are looking at designing a Printed Circuit Board (PCB) that has two sides, it is pertinent that you consider the Double-Sided PCB designed under the auspices of the FR5 PCB material.

Rigid

The rigid PCB can be also designed with the FR5 PCB as the base material. The expertise of the manufacturer and the availability of the needed materials will determine the success of the job.

Multilayer

On the other hand, there is an opportunity for you if what you are considering is a PCB that has more than two sides.

In that case, the multilayer property of the FR5 PCB is what you will need to design a circuit board that has multiple layers.

How to Select the Best FR5 PCB Manufacturer

It is one thing to understand and cherish all that the FR5 PCB has to offer. It is another thing to make it reality by selecting the best PCB manufacturer for the job.

If you are at a crossroads or you don’t know what to have in mind when considering a manufacturer, we are here to help you.

Here are some of the factors that will help you get the best PCB manufacturer that will help you hire the best FR5 PCB manufacturer:

1. Location

You want to confirm that the PCB manufacturer is close to you. The proximity of the manufacturer matters a lot because it helps you to always walk in or be in constant communication with the PCB manufacturer to ascertain the status of your design.

2. Material Sourcing

This can be the source of problems between the PCB manufacturer and the consumers if it wasn’t talked about at the onset.

So, you have to determine if the PCB manufacturer is willing to source for the materials for the circuit board.

It is important that the FR5 PCB manufacturer does the sourcing because of the expertise and the immediate access to the materials upon payment.

3. Cost

No doubt, an excellent PCB material like the FR5 PCB tends to attract more costs. Therefore, ensure that you did some market research and background checks to confirm if the quoted cost of the circuit board you want to design fits into your budget.

Final Words

The FR5 PCB has some of the best components as far as Printed Circuit Board (PCB) designs are concerned.

We are hopeful that you will like the outcome of your circuit board after it must have received the “FR5 PCB touch.”

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What Is FR1 PCB? https://swimbi.com/fr1-pcb/ Thu, 30 Jul 2020 06:48:14 +0000 https://swimbi.com/?p=347 Printed Circuit Board (PCB) materials are one of the important components that aid in the designing and production of printed ...

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Printed Circuit Board (PCB) materials are one of the important components that aid in the designing and production of printed circuit boards. You want to get the type that does not only solidify the design of the circuit board but also makes it easier for the manufacturer to design the same.

There are many types of Printed Circuit Board (PCB) materials out there. With the variety of options, you may a bit confused about the material that will perfectly fit into the design you expect on your circuit board.

We are pleased to let you know that the FR1 PCB material is one of the best. You are also lucky to be reading this guide because you will learn all you need to know about designing a Printed Circuit Board (PCB) using the FR1 PCB material.

What Is FR1 PCB?

The first thing we must do is to define or explain what the FR1 PCB material is and does. With that knowledge, you can conveniently map out the strategies that will enhance the use of the FR1 PCB material on your next circuit board.

The FR1 PCB or Flame Retardant 1 PCB is a Synthetic Resin Bonded paper that is made up of phenol-formaldehyde resin. It is commonly used for the manufacturing of Printed Circuit Boards (PCBs). Worthy of mention is that the FR1 material is also used as PCB Laminates with a glass transition temperature that ranges between 120 and 130 degrees.

Worthy of mention is that the FR1 PCB is classified into different types. The common types are Non-Hydrophobic, Standard, and Halogen Free.

FR1 PCB and FR2 PCB

FR 1 PCB Factory

More often than not, the FR1 PCB material has been compared to the FR2 PCB. Of course, the comparison isn’t out of place considering that there are some similarities and differences between the two.

Talking about the similarities, the FR1 PCB has one characteristic with the FR2 PCB, and that is the design of phenol compounds and paper. The other similarity between the two is that they are both used for manufacturing single layer PCBs.

The major difference between the FR1 PCB material and the FR2 PCB material is the glass transition temperature. While the FR2 PCB has a glass transition temperature of 105 degrees, the FR1 PCB’s can be as high as 130 degrees.

Use Cases

There are special designations where the FR1 PCB can be used. We want you to understand that so you wouldn’t bug your PCB manufacturers with requests that might not be granted.

The primary use case of the FR1 PCB material is for 1-layer PCBs, otherwise called the Single Layer PCBs. The reason for that is that FR1 PCB cannot successfully pass through holes.

However, if you are looking at designing multiple circuit boards, it makes sense that you explore other options. The FR3 PCB material is completely out of the equation because it doesn’t offer much of what is needed. Rather, the FR4 PCB material is the best because it is versatile with the designation as a multi-layer PCB. It implies that the FR4 PCB material can conveniently aid in the design of single layers and multi-layer Printed Circuit Boards (PCBs).

Designing of PCB Substrates

PCB Substrates are an important addition to any circuit board. Because of the impressive roles they play on the board, they must be considered at all times when PCBs are been manufactured.

For that reason, the other use case or application of the FR1 PCB material is in the designing of PCB Substrates. What the material does here is that it aids in the manufacturing of PCB Substrates.

For the records, PCB Substrates is a flat board where the traces and components of the circuit board are attached.

Low-Cost Applications

The other use case or application of the FR1 PCB is in the manufacturing of electronics that don’t cost much.

This is mainly because the FR1 PCB materials are affordable and the designing procedures are simplified.

Features of FR1 PCB

Are you wondering about the features and characteristics of the FR1 PCB? There are many of them, and we will like you to be aware of those.

Below are the details of the features and properties of the FR1 PCB:

Durability

The durability of the FR1 PCB isn’t in doubt because it is highly durable. So, if you have been looking for a PCB material that can thrive despite the pressure and load it carries, the FR1 PCB material is the one to go for.

Excellent Mechanical and Electrical Properties

The mechanical and electrical components are the other elements that can sway consumers to select a particular PCB over the others. That is exactly what we have here on the FR1 PCB.

The FR1 PCB has one of the most impressive properties as far as the electrical and mechanical components are concerned.

Aids in Electrical Insulation

Electrical insulation is of the utmost importance as far as the designing of Printed Circuit Boards (PCBs) is concerned. The other reason why companies and consumers are always ready to use the FR1 PCB material is because of the inputs in the insulation of the electrical components on the circuit board.

It must be mentioned that the FR1 PCB Laminates play a vital role in the provision of the required insulation anywhere and anytime it is required on the circuit board.

Superior Finish

How is the finish of the circuit board? The last-minute touches should not only be classy but should align with the overall design of the circuit board. In that case, the FR1 PCB Laminates’ input on the circuit board isn’t to be underestimated because of the smooth surface finish superior heat resistance that it provides the board.

Mechanical Processing

If there is any feature that makes the FR1 PCB to stand out, it is the great mechanical processing capabilities.

In this case, the mechanical processing capabilities of the FR1 PCB are evident in the miling and punching that help the circuit board to withstand the mechanical pressure that may come from the board.

FR1 PCB and Other PCB Materials

There is no doubt that the FR1 PCB material is one of the best when it comes to low-end consumer electronics production. Yet, that doesn’t mean that it is the only PCB material that is used.

Indeed, there are some limitations to what the FR1 PCB can do. That is why the other PCB materials have geared up to take over the stage with the amazing properties that they have.

To that end, the limitations and lapses that are tenable on FR1 PCB are some of the reasons why the likes of the FR4 PCB material are becoming popular. Undoubtedly, the FR4 PCB material has many remarkable features that have since made it the favorite of many consumers.

It is in light of it that we will highlight the reasons why the FR4 PCB material is an option to consider if you aren’t looking to use the FR1 PCB.

What Is FR4 PCB Material?

The Flame Retardant 4 (FR4) PCB material is the type that offers different options as far as PCB design and manufacturing is concerned. It is a glass fiber epoxy laminate that is mostly used after the duo of the FR1 PCB and the FR2 PCB materials have been used. Hence, it wouldn’t be out of place to posit that the FR4 PCB material may be considered when you have tried and confirmed that the FR1 PCB didn’t give the outcome you expected.

Why the FR4 PCB Is Better Than the FR1 PCB

You don’t have to look farther when it comes to the use of the FR4 PCB material. As mentioned earlier, it is an option worth considering after FR1 PCB and FR2 PCB have been considered as base materials.

1. Variety of Applications

The first reason why the FR4 PCB material is one of the best out there is because of the many use cases. You wouldn’t be limited to the use of a mono or single layer PCB as is the case when using the FR1 PCB.

The major reason why companies are pleased with the FR4 PCB is because of the adaptability to work in many situations and configurations. For example, the FR4 PCB material can be used for the designing and manufacturing of different types of Printed Circuit Boards (PCBs).

From the one-layer to the multilayer circuit boards, the FR4 PCB has all it takes to provide what is needed.

2. Material Composition

Worthy of mention is that the material used in the design and manufacture of a Printed Circuit Board (PCB) has a lot to do with the outcome. That informs the reason why many consumers are always looking forward to using the FR4 PCB.

That is not to say that the FR1 PCB material isn’t any good. Instead, it has some great potential to offer in the enhancement of the circuit board.

Nevertheless, the FR4 PCB seems to have the upper hand with the glass fiber epoxy laminate material.

Therefore, the material composition or the type of materials that a PCB has is one of the veritable factors that can influence buying decisions.

3. Wide Use

If there is any factor that can sway companies and consumers to prefer one PCB material to the other, it is a wide acceptance. This is because the general acceptance indicates that the PCB material in question has many potentials and can further improve the functionalities of the circuit board.

Since that is the case, the FR4 PCB is in a better position when compared to the FR4 PCB material. That is because it has wide acceptance, especially in China where it is massively used.

4. Cost Factor

By and large, the cost or the amount it will cost to design a PCB is another element that must be considered. Of course, both the FR1 PCB and the FR4 PCB have their quotations. It all depends on what you are looking for to get on the circuit board you want to be designed.

Despite that, it is obvious that the FR1 PCB is taking the upper hand in this case. It is popular because of the low-end production of circuit boards. So, if you are looking to save some money without having to compromise on quality, the FR1 PCB is the circuit board you can rely on.

5. Suitability for Through-Hole Technology

Through-Hole Technology is one of the elements that are in place for the designing and production of Printed Circuit Boards (PCBs). Of course, the reason for that is that it offers better precision that bolsters the designing of the circuit board.

Also, there is a need to consider the type of PCB material that will work best for the production of circuit boards. The suitability in terms of Through-Hole Technology is one reason why the FR4 PCB is ideal. The reason is not far-fetched from the fact that the FR4 PCB material enables the components to be soldered to the pads at the other side of the board.

Why You Should Consider Using the FR1 PCB Material

The differences between the FR1 PCB material and the FR4 PCB material notwithstanding, we have uncovered some of the benefits of the former.

Indeed, there are many reasons why you must consider using the FR1 PCB material for the next circuit board you want to design.

Below are some of the reasons why you should do that:

Simplified Design

When using the FR1 PCB material, you already have in mind what you expect. Because this type of PCB material is commonly used when manufacturing single-layer circuit boards, we don’t doubt that you will use for your single-sided PCBs.

That way, you wouldn’t have to bother about the design not coming out as expected because of the mistakes that may be made if the multilayer variant was to be used.

Pricing

The price or the cost of manufacturing the FR1 PCB material is also affordable. That is partly because of the mono design and mainly because of the simplified design and manufacturing processes.

Final Words

There is no doubt that the FR1 PCB material is one of the best materials that can be used to design and manufacture the type of single layer Printed Circuit Board (PCB) you want.

The differences between it and the FR4 PCB material notwithstanding, you are sure that the FR1 PCB material will offer you the anticipated design on your one-layer circuit board.

When you are ready to design one, look for the best PCB manufacturers to handle the design.

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How To Find A Suitable Electronics Contract Manufacturer https://swimbi.com/electronics-contract-manufacturer/ Tue, 28 Jul 2020 07:29:48 +0000 https://swimbi.com/?p=337 Are you looking for a company or a manufacturer that will help you manufacture different types of products, including electronics? ...

Read moreHow To Find A Suitable Electronics Contract Manufacturer

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Are you looking for a company or a manufacturer that will help you manufacture different types of products, including electronics?

You shouldn’t look farther because an electronics contract manufacturer is a one-stop designer you can rely on.

This article aims to give you a headstart on what it means to hire the services of an electronics contract manufacturer for your next product design and manufacture. You will also find out the factors and the considerations you must have in mind so you will get the best manufacturer for the job.

What Does an Electronics Contract Manufacturer Do?

Electronics Contract Manufacturer

In continuation of our commitment to teaching you all you need to know, we want to explain what the electronics contract manufacturer does. When you understand this, it will be easier for you to understand all there is to using the manufacturer the next time you have a product to be designed and manufactured.

An electronics contract manufacturer is a company or a manufacturer that specializes in using the designs you submitted to design and manufacture the product (usually electronics) that you want.

So, the electronics contract manufacturer is more of an on-demand electronics manufacturer that is ready to take your designs and make the most out of the same so the desired product will come out as expected.

Aside from making the products on your behalf using the designs you submitted, the electronics contract manufacturer can also offer different services. If you are considering that, then you should look for the manufacturer that focuses on the specialty or the area you are considering,

How to Select the Best Electronics Contract Manufacturer

Of course, we are sure you are at a crossroads on what you should be looking for when you decide to use the services of an electronics contract manufacturer.

To that end, the guide we have below is all you will need to stop searching and go straight to find the ideal electronics contract manufacturer that will handle your next electronic device production.

1. Location

There are many reasons why the location of the electronics contract manufacturer you want to use should be a top priority. If you don’t have this in mind and work with it, you may just end up spending more money than you budgeted.

In case you are wondering why the location of the electronics contract manufacturer should be a priority, the few explanations below will give you the insights you need.

First, you need to find an electronics contract manufacturer that has a location or its factory close to you so you can always go for inspection. The chances are that if you are looking at only outsourcing the design and waiting for the production, it may not always happen as you expected. That is because the manufacturer may have lots of work at hand, and may not work on yours except a little pressure is exerted.

The other reason why you should prioritize the location of the electronics contract manufacturer is to establish trust and confidence. This is usually the case if you are looking to have a long-term collaboration with the manufacturer. When you visit, you will mention your expectations and expect the electronics contract manufacturer’s response to seeing if the latter can deliver what you want.

2. Health and Safety Codes Compliance

If there is anything that must not be ignored when looking for an electronics contract manufacturer, it is the compliance with the health and safety codes.

The idea behind this is that not all the electronics contract manufacturers out there take care to comply with the laid-down health and safety codes and guidelines.

Of course, if you are opportune to visit the factory, you might just have firsthand insight into the operations of the electronics contract manufacturer. From what you see, you can conclude if the manufacturer is indeed complying with the health requirements.

Also, you may want to take it a bit further by checking how the electronics contract manufacturer uses the best practices in terms of treating the workforce, as well as caring for the machinery used for the productions.

3. Turnaround Time

You must consider the time or the duration it will take the electronics contract manufacturer to produce the electronic device or appliance using the design you submitted or uploaded via the website.

Sometimes, it may take a long while before the design will be finally produced. It depends on many factors, such as the volume of productions the manufacturer already has at hand, and the volume of the design you want to be produced.

A good way to determine the potential turnaround time of the electronics contract manufacturer is when you are requesting a quote. Ideally, you know that the manufacturer is likely to deliver the project in a few weeks if the quote gets to you after a few days.

However, do not fully rely on that because the fast delivery of the quote may not explicitly imply that the manufacturer can deliver the finished product on time.

Instead, what you want to do is to ask the electronics contract manufacturer to give you the timeframe it will take for the design you uploaded/submitted to be completed and delivered to you.

4. Engineering Experience

The expertise or the experience of the electronics contract manufacturer is of the utmost importance anytime you are looking for the one to handle your next design.

The idea here is that a contract manufacturer that has been in the business for long tends to have some leverage to make your product better from what could have been tenable if it were handled by a novice.

There are some considerations that you should have in mind at all times if you are hiring an electronics contract manufacturer based on the engineering experience.

The first consideration is the mastery of the Design for Manufacturing (DFM). The concept behind DFM involves the series of steps and approaches that must be adhered to when building products out of the designs.

The second consideration here has to do with the reviews of the board’s layout. The reason why the board review must be in place at all times is because is the perfect time to find out the potentialities of errors resulting from the design and the production.

Also, when reviewing the board, the electronics contract manufacturer will brainstorm and find out other simplified ways that the product can be designed.

That is not leaving out the fact that reviewing the board affords the designer the opportunity of identifying the components and parts of the electronic device that may require special handling or advanced designs.

5. Consider the Threshold

You may just be paying more for less when you don’t have an idea of the electronics contract manufacturer threshold. The threshold here simply means the quantity that the designer is ready to handle.

Ideally, we are looking at low, medium, and high. Of course, your major concern is to see how that correlates to what you expect. Does the electronics contract manufacturer’s threshold correspond with what you want to be produced? If it doesn’t, is there any way that you can request for modifications?

To give you some instances, the threshold in view is often determined by the electronics contract manufacturer and set for a particular audience. For example, the manufacturer may decide to keep the threshold at a higher volume. In such an instance, the target audience or market tends to be the larger corporations and companies that are looking to produce multiple electronic products every month.

6. Availability of Trial Run

What happens when you finally find an electronics contract manufacturer that can handle the designs you have and at the quantity you expected?

Perhaps, you are considering handing over the entire design at once. Well, you may want to take some precautions to be sure you are on the same page as the electronics contract manufacturer is.

The rule of thumb is to ask the designer if it can offer you a trial run. That will allow you to produce only a small quantity of the design. And if it comes out as you wanted, you will want to commit the remaining designs to the manufacturer to produce that too.

7. Hire a Third Eye

You should not rule out the option of hiring someone else to help you check the quality of service that your preferred electronics contract manufacturer has to offer.

The reason is that you are not fully experienced in the contract manufacturing industry. So, you may not know what works and what doesn’t.

However, when you hire a qualified engineer to vet or check up on the electronics contract manufacturer, you will be in a better position to determine if the manufacturer is the best for the job.

8. Product Testing

You shouldn’t take the electronics contract manufacturer’s words alone. Sometimes, you have to check to see that the quality of the electronic product is the same as what you had in mind.

Therefore, it is pertinent that you ask the electronics contract manufacturer to allow you to test the product in its factory.

Among the many benefits of testing the product are that it helps to reveal the flaws and the mistakes the designer may have made, as well as the quality of the product. That is not leaving out that product testing is one of the steps to quality assurance, as it helps the electronics contract manufacturer to confirm that the products meet the expectations of the consumers.

9. Post-Production Services

It wouldn’t be a bad idea to hire an electronics contract manufacturer that offers you additional services even after the products have been manufactured. You will be lucky to get such a manufacturer because they are rare to find.

Ideally, your contract with the contract manufacturer ends after you must have confirmed that the products are as you expected and after you must have settled the bills for the same too.

However, the beauty of looking for an electronics contract manufacturer that offers post-production services at the onset is that it helps you to enjoy additional services even after the main job has been completed. That way, you will save some money.

10. Pricing

There is no denying that the price or the cost of the product you want to be produced is an important factor that must be considered anytime you are looking to hire an electronics contract manufacturer.

Of course, the pricing or the cost of converting the design to a product depends on several factors. Some of these are the volume or the quantity of the expected product(s), the additional details you want on the product, as well as the manufacturer’s quote.

For that reason, it makes sense that you check with different electronics contract manufacturers so you can have varieties of pricing plans. In the end, you will hire the manufacturer that can offer you what you want at the best rates.

Things to Have in Mind

We commend you for taking the bold step of going abroad to look for an electronics contract manufacturer that can manufacture the electronic products you want.

However, there are some things we will like you to have in mind. The reason why you should have these factors in mind at all times is that they will help save you some avoidable expenses and the potential challenges that may be involved.

The Volume of the Design

It is thrilling to go abroad to get your electronic designs done. However, have you checked to see that the volume is feasible?

It would cost you more to manufacture only a few quantities (say 100 pieces or units) abroad. The cost of shipping and other underlying costs may eat deep into your budget.

The Manufacturer’s Expertise

Once more, you have to pay important attention to the electronics contract manufacturer you want to use.

You wouldn’t want to hire the one that doesn’t have the expertise and accreditation to manufacture for your target market.

Transparency

Finally, you have to make your background checks to be sure that the electronics contract manufacturer can be trusted. The reason is that language and communication barriers, as well as the timeframe for the production, may cause you to get worried.

Therefore, iron out the factors that may stall the progress of the job before you proceed to hire the services of the electronics contract manufacturer.

Final Words

You wouldn’t have any challenges in getting the best electronics contract manufacturer for your next electronics design.

The ideas we just shared will help get you started on the right path so you can get the best manufacturer for the job.

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