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PCB Design and Manufacturing
Top 10 PCB Design and Manufacturing Companies in America

Are you looking for the best companies that design and manufacture a wide range of Printed Circuit Boards (PCBs) in America?

The American PCB market is continually growing because of the inputs of different PCB design and manufacturing companies that cater to the different needs of PCB consumers.

As a PCB consumer, you are looking to get the best PCB design and manufacturing service. Of course, the service needs to be rendered by a company that knows the onion in the PCB field.

That is why we put together this guide to help you find out and learn more about some of the best companies that call the shots in the American PCB design and manufacturing market.

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The PCB Manufacturing Process

We would like to reiterate the relevance of the PCB design and manufacturing companies you will be working with very soon.

The PCB design and manufacturing process is a very complex one. Therefore, any PCB designer or manufacturer you are looking to work with should offer the best service.

First, the process involves many important production steps, ranging from prototyping to the large-scale production of Printed Circuit Boards (PCBs). In this case, you may want to work with a PCB design and manufacturing company that offers in-house or full-scale Electronics Manufacturing Services (EMS). This way, you will have the same designer handling the job, while cutting down on the expense of hiring more hands to do the job.

The second important aspect of the PCB design and manufacturing process is that you should be clear about what you want, as well as have a realistic budget to carry the production cycles.

With that being said, here are some of the top 10 PCB design and manufacturing companies in America:

1. Custom Circuit Boards

Custom Circuit Boards (CCB) takes pride in being one of the leading providers of PCB fabrication services in the United States. The manufacturer has been in the PCB field for many years to has gained considerable mastery of the market.

It will interest you to know that Custom Circuit Boards (CCB) has been in the Printed Circuit Board (PCB) industry since 1982. This makes it 39 years of innovation to provide the customers with the best service.

During this time, the company has been able to diversify its PCB capabilities. In addition to the PCB fabrication solutions, it also offers several other PCB services, including multilayer PCB production and circuit board prototype.

PCB Capabilities

Here are some of the capabilities of Custom Circuit Boards (CCB) about the production of Printed Circuit Boards (PCBs):

1. In-House Production

Custom Circuit Boards (CCC) is one of the few PCB designs and manufacturing companies in the U.S. that doesn’t outsource your jobs. Instead, the company offers in-house PCB design and manufacturing solutions.

This way, you will be able to work hand-in-hand with the designers and engineers, inspiring them with your requirements for the circuit board.

2. Multiple Prototyping Solutions

Custom Circuit Boards (CCB) also offer a wide range of PCB prototype solutions. These solutions include but are not limited to the production of prototypes for both single-sided and double-sided circuit boards.

3. Low-Volume Production

The company also offers low-volume PCB prototyping solutions. This offer makes it convenient for the customers to manufacture just a few circuit boards.

The company doesn’t put any form of restrictions on the prototypes for the circuit boards. Besides, you can drill as many holes as you want on the PCB without necessarily paying more than necessary.

Moreover, Custom Circuit Boards (CCB) also provide real-time, accurate quotations for your PCB solutions. This way, you will know upfront the amount you are expected to pay for your circuit board design and production with the company.

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2. Rayming Technology

rayming pcba

Rayming Technology is also called Ray PCB. This is one of the leading designers and manufacturers of Printed Circuit Boards (PCBs).

Although based in China, the company is reputed for the roles it plays in the production and distribution of Printed Circuit Boards (PCBs) of all kinds to clients and customers in the United States.

Rayming Technology’s immense contributions to the U.S. circuit boards market are evident in its commitment to diligently attend to the needs of its customers. This is actualized by providing safe, beneficial, and high-quality circuit board design, manufacturing, and assembly services.

Also, Rayming Technology does a great job of offering a suite of PCB design and manufacturing services. These services include but are not limited to:

  • Up to 56-layer circuit board production
  • Circuit board fabrication/prototyping solutions, including Aluminum PCB, RF PCB, HDI PCB, Ceramic PCB, and Rogers PCB.
  • Printed Circuit Board (PCB) assembly
  • Circuit board component sourcing

 

3. TechnoTronix Electronic Manufacturing Services

TechnoTronix is a provider of Electronic Manufacturing Services (EMS) to PCB consumers in the United States. The company also takes and fulfills others from offshore PCB consumers.

One of the high points of the PCB design and manufacturing services offered by TechnoTronix is the ability of the company to overcome most of the challenges attributed to Printed Circuit Board (PCB) production. For example, the company gracefully overcomes both the circuit board production and fabrication challenges.

It will also interest you to know that TechnoTronix offers a wide range of PCB design and manufacturing services, ranging from PCB fabrication, PCB design, PCB manufacturing, PCB prototyping, and circuit board assembly services.

PCB Manufacturing Solutions

TechnoTronix places a premium on the production of Printed Circuit Boards (PCBs). Little wonder why the company is regarded as one of the leading PCB design and manufacturing companies operating in the United States.

In terms of PCB manufacturing solutions, TechnoTronix has lots of them to offer. At the core of these solutions is the combination of advanced engineering, experienced staff, and the use of state-of-the-art technology to deliver unparalleled quality PCB manufacturing services to the customers.

The following are some of the manufacturing processes and technologies used by the company:

  • Graphic plating
  • PCB design and layout
  • Electrical testing
  • Solder mask
  • Inner Layer Imaging
  • Profile
  • Final Visual Inspection
  • Lamination
  • Surface Finish
  • Drilling
  • Outer Layer Etching
  • Inner Layer AIO
  • Horizontal Electrolyte Plating

 

PCB Fabrication

TechnoTronix also takes care of your PCB fabrication and prototyping solutions. This comes in handy when you have to have an overview of what the final circuit board design will look like.

The PCB fabrication services provided here are also full-fledged, meaning that all the solutions you need are provided at a go. Ideally, the company takes care of the product layout, manufacturing, and warehousing of your circuit boards. They can also arrange for shipping.

Below are some of the PCB fabrication services offered by TechnoTronix:

  • RF Printed Circuit Boards
  • Multilayer circuit boards
  • Metal Core PCB
  • Rapid Printed Circuit Board Prototype
  • High-Frequency PCBs
  • Rigid PCBs
  • High-Temperature PCBs
  • Flexible Printed Circuit Boards
  • LED PCBs
  • Rigid-Flex circuit boards
  • Quick Turn PCB fabrication
  • Rogers PCB
  • Meta Core circuit boards
  • RoHS Printed Circuit Boards

 

The other PCB design and manufacturing services offered by TechnoTronix include:

  • PCB assembly (turnkey solutions, including hardware)
  • PCB layout
  • Programming devices (components to board level)
  • PCB assembly (consignment)
  • PCB fabrication (including flexible, rigid-flex, and quick turn PCBs)
  • Low medium and high-volume PCB fabrication

 

 

4. Advanced Circuitry International

If there is any PCB design and manufacturing service provider that knows the PCB production process like the back of its hand, it has to be Advanced Circuitry International (ACI).

The company is popular for many reasons, but the most significant is the effort it puts in to ensure that the Printed Circuit Boards (PCBs) under its care don’t become defective.

Over the last couple of years, the company has been able to maintain the drive and commitment to providing “zero defective” PCB designs. And it has been successful at that because only about 0.49% of the PCB designs are considered defective. The rest perform as expected, thereby, making Advanced Circuitry International (ACI) one of the best PCB design and manufacturing companies in the United States.

Market Coverage

Advanced Circuitry International (ACI) also has lots of grounds to cover. The company understands that the PCB needs of the customers/consumers differ. Therefore, it is prepared to provide these PCB design and manufacturing solutions to as many people as possible.

It doesn’t matter if you are looking to apply your Printed Circuit Boards (PCBs) in the automotive, marine, or medical industries. You can be confident that Advanced Circuitry International (ACI) will tailor the PCB solutions to that end.

Some of the PCB markets covered by the company include but are not limited to:

  • Medical devices, including solutions such as imaging systems, non-contact power & data transmission, and wireless telemetry.
  • Telecommunication with solutions, such as Wi-Fi antennas, 5G antenna systems, GPS and Directional Couplers, phase shifters, combiners, and power dividers.

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5. RushPCB

RushPCB is one of those PCB design and manufacturing companies that are committed to the full-scale PCB experience for their customers and clients.

It is a Printed Circuit Board (PCB) manufacturer with a difference, in the sense that the company focuses on the provision of all types of PCB services. These services range from full turnkey PCB assembly to PCB production, PCB fabrication/prototyping, and PCB design.

RushPCB also specializes in several other PCB solutions, including but not limited to Electronic Manufacturing Services (EMS), high-layer count PCBs and engineering prototypes.

PCB Design Specifications

RushPCB is particular about the type of Printed Circuit Boards (PCBs) it designs. According to the company, the specifications they handle can be anywhere between 2 and 32 layers.

Robust PCB Assembly

RushPCB also specializes in the provision of a wide range of PCB assembly solutions, such as short runs, long runs, medium runs, and prototyping circuit boards.

This doesn’t leave out the fact that the manufacturer is committed to reorienting or remodeling the circuit board to align with your needs. For example, the company is open to orient individual parts of your circuit board before soldering the assembled parts together.

Production Process

RushPCB has streamlined the production process for the design and manufacturing of Printed Circuit Boards (PCBs).

These production processes are designed to cater to the needs of the customers in different capacities.

First, customers are only required to provide the design for the full turnkey PCB assembly. On its part, RushPCB will source the parts for the circuit board.

However, the customers will be required to provide the parts or the components of the Printed Circuit Boards (PCBs) if it were to be PCB assembly. The input of the company (RushPCB) will be to provide the labor for the PCB assembly.

However, the inputs of both the company (RushPCB) and the customer are required if the PCB service required is the partial turnkey PCB assembly. In this case, the customer is expected to provide as many circuit board parts/components as well, while the company/manufacturer (RushPCB) will provide the rest for the production to continue.

 

6. Journey Circuits Inc.

Journey Circuits Inc. is an Illinois-based PCB design and manufacturing company. The company claims that it is one of the best high-tech PCB manufacturers in the United States.

The history started when a young electrical engineer and manufacture engineer decided to build a company that specializes in the manufacturing of circuit boards. That company is Journey Circuits Inc. and has grown to become one of the best PCB design and manufacturing companies in the United States.

The leadership of the company in the PCB design and manufacturing market didn’t come with some challenges. The company competes with some of the established brands and experienced PCB manufacturers.

However, Journey Circuits Inc. has been able to carve a niche for itself in the U.S. PCB market by coming up with novel solutions, custom PCB solutions, and a passion for Printed Circuit Board (PCB) design and manufacturing.

The goal of the company is to bring a whole new level to the Printed Circuit Board (PCB) design and development market. This way, the company will be able to withstand the competition by deploying more solutions than the competitors do.

Worthy of mention is that Journey Circuits Inc. manufactures a wide range of Printed Circuit Boards (PCBs). The efforts, the quality, and the excellent manufacturing processes go a long way to bolster the quality and competitive PCB solutions offered by Journey Circuits Inc.

PCB Capabilities

The capabilities of Journey Circuits Inc. in terms of Printed Circuit Boards (PCBs) cut across special PCB processes, standard PCB processes, and non-standard PCB processes.

Services

Here are some of the PCB design and manufacturing services that set Journey Circuits Inc. many miles apart from the competitors:

  • In-house CAD and CAM work
  • Same-day PCB prototyping
  • Complete PCB DRC & DFM
  • Engineering support
  • Competitive pricing
  • Heavy copper circuit boards
  • Overseas/offshore PCB design and production
  • Aluminum board
  • Quality control checkpoints
  • 3 mil line and space
  • Controlled impedance & di-electric thickness
  • Micros vias
  • Blind vias
  • Buried vias
  • Pre-fabrication consultation service
  • Complete circuit board inspection

 

7. RedBoard Circuits

RedBoard Circuits calls itself “Your Printed Circuit Board Specialists.” The company is based in Arizona, United States, and offers PCB design services beyond the shores of the country.

No matter the industry you need PCBs for, rest assured that RedBoard Circuits covers those industries.

The capabilities of the company concentrate mostly on the prototyping and production processes for Printed Circuit Boards. That notwithstanding, the company also plays it big in some other places. The additional PCB capabilities include multilayer PCBs, metal core PCBs, single-sided circuit boards, double-sided PCBs, rigid-flex PCBs, and aluminum circuit boards. The company also designs and manufactures flexible PCBs, castellated holes, microwaves, RF, and countersink.

Prototyping Process

The PCB prototyping solutions offered by RedBoard Circuits are designed to provide high-quality PCB solutions that can be applied in different industries.

The prototypes for your Printed Circuit Boards (PCBs) can be completed and shipped within 24 hours. Of course, this may differ by the type of prototype you want, but this is the standard process used by RedBoard Circuits over the last couple of years.

 

8. NexLogic Technologies

NexLogic Technologies is your one-stop manufacturer of multiple Printed Circuit Board (PCB) solutions. The backbone of the company is the ability to deploy a wide range of PCB solutions without compromising on quality. This is essential for PCB consumers who are looking at obtaining full-scale circuit board solutions without having to consult several manufacturers.

It will interest you to know that the full-scale Printed Circuit Board (PCB) design and manufacturing solutions provided by NexLogic Technologies are facilitated via the duo of turnkey PCB manufacturing and Semiconductor (SC) packaging.

PCB Design Solutions

Here are some of the solutions developed by NexLogic Technologies to help the customers to get the most out of the PCB design and manufacturing services offered by the company:

PCB Design and Fabrication

NexLogic Technologies offers fabrication and prototyping services for Printed Circuit Boards (PCBs). These services are designed to offer cost-effective PCB fabrication/prototyping services to consumers.

The company uses advanced design tools to make this work. Also, the company uses the latest technologies to offer these services. Some of the technologies used in this case include small wearable circuit boards and traditional-sized Printed Circuit Boards (PCBs).

Semiconductor (SC) Package Design

The circuit board design and manufacturing solutions offered here include inorganic package designs, FCBGA, organic package designs, and the interposer.

PCB Turnkey Manufacturing

Are you looking to get PCB design and manufacturing on a turnkey basis? NexLogic Technologies is one of the circuit board manufacturers that offer such services in the United States.

The turnkey PCB services offered by the company are made of high quality and are meant to pass through lots of certification and testing processes before the circuit boards are pushed out for use.

Semiconductor (SC) Package Manufacturing

The PCB manufacturing solutions offered by NexLogic Technologies also extend to Semiconductors (SC).

In this case, the manufacturer offers a wide range of Semiconductor (SC) Package manufacturing solutions, such as grinding, wafer design, dicing, polishing, and Semiconductor (SC) manufacturing.

 

9. A.C.T. USA Int’l

One of the critical factors to consider when choosing a PCB design and manufacturing company is the years of experience.

A.C.T. USA Int’l is one of the oldest and most reliable PCB manufacturers in the United States. The company was founded in 1994 and has been offering PCB design and manufacturing services for the last 2 decades and a half.

The country is located in Melbourne, USA, and from its base, it offers both local support and worldwide circuit board design and manufacturing solutions.

The company has in the last 26 years spread its tentacles to different parts of the world. Asides from its headquarters in the United States, the company is also present in many locations around the world. Notable among these are its manufacturing facilities in technologically advanced countries, such as China and Taiwan.

The capabilities of the company include but is not limited to:

  • Electrical test
  • Minimum line width and spacing
  • Final finish
  • Solder mask

 

10. EPEC Engineering Technologies

EPEC Engineering Technologies is your go-to PCB design and manufacturing service provider. The company ensures that the Printed Circuit Boards (PCBs) entrusted under its care are manufactured with little or no defects. This is in addition to the fact that EPEC Engineering Technologies offers customized circuit board solutions for OEMs.

Engineering Design Services

These are some of the complete circuit board design and engineering services offered by EPEC Engineering Technologies:

  • Silicon rubber keypad design
  • Battery pack design & assembly
  • Membrane switch design
  • PCB electronic design
  • User interface integration
  • Cable assembly design
  • Flex and rigid-flex PCB design

 

Industries Served

EPEC Engineering Technologies has partnered and designed Printed Circuit Boards (PCBs) for thousands of customers within the 6 decades of operations.

These customers are drawn from different industries, including:

  • Military & aerospace
  • HVAC
  • Portable electronics
  • Medical electronics
  • Commercial refrigeration
  • Test & measurement
  • Industrial applications
  • Automotive & transportation
  • Consumer products

 

Conclusion

Finding the right PCB design and manufacturing company in America is easy. We just detailed the top 10 PCB manufacturers in the States, as well as the services they have readily available to offer you.

Above all, you must ensure that you are clear about the PCB design solutions you need. Then, set a realistic budget for it and be ready to give the manufacturer some time to get the job done to your satisfaction.

Aluminium PCB Manufacturers
Top 10 Aluminium PCB Manufacturers

Stay glued to the article till you get to the end as you are about to get value on the top 10 aluminium manufacturers. Many always get confused when choosing aluminium PCB manufacturer that will do an excellent perfect job for them. This article is an eye-opener.

That said, there’s need to understand what PCB is and then aluminium PCB before you can choose an excellent manufacturer.

What is the Printed Circuit Board (PCB)?

PCB( printed circuit board reinforce and interconnect both the electrical and electronic constituents using a conductive track. It mainly consists of a flat sheet substance attached with copper foil laminated to the substrate. The foil is divided into past and vias which perform various functions.

What is Aluminium PCB?

This type of PCB has a similar layer to other PCB. Instead of having fibreglass or a plastic substrate, it possesses a silkscreen layer and solder mask. It is a mixture of lead and tin with a metal substrate.

The aluminium board is useful in LED electronic because it lengthens the lifetime of LED and durability.

Aluminium PCB has the unique characteristic of keeping heat away from the board to avert any form of damage. Thus, aluminium PCB is also called, ” good thermal conductive PCB”.

You are about to learn about the top ten aluminium PCB manufacturers but before that, let’s briefly talk about the application of aluminium PCB.

 

Application of Aluminum PCB

  • It’s applicable in the streetlight, spotlight, flashlight, e.t.c.
  • It’s highly important and applicable in system automotive LED
  • It’s also useful in electric motor control
  • LED application
  • Also applicable in photovoltaic

 

Advantages of Aluminum PCB

The aluminium board is the most thermally conductive PCB option. They keep heat away from vital component to ensure minimal circuit damage.

Good high level of heat tolerance. The substrate created always has a high level of physical durability that lowers the risk of breakage.

Aluminium PCB is also environmentally friendly and in addition to a reasonable cost.

Aluminium PCB is a type of PCB to reckon with because of its durability, environmentally friendly, accessibility, and its lightweight.

Here are the ten professional aluminium PCB manufacturers that you can trust.

Aluminium PCB

1. Ray PCB

If all you need is reliability and expertise, Ray PCB is a manufacturing aluminium PCB company that offers 100% reliability.

100% satisfaction of customers is the company’s competitive advantage. The company has earned the trust of its customers worldwide by being credible.

The strength in credibility is their dominant factor. Smart and competent engineers make up the working force of Ray PCB. The company business ecosystem is the best for customers.

 

rayming

2. Eastwin Global Limited

Eastwin is one of the leading industry in the production of aluminium printed board circuit (PCB) for their uniqueness in thermal management of PCBs. The use of quality materials and their accommodation for standard and professional ethics stands them out among other companies. The company is known to always maintain quality materials in the three layers of an aluminium printed circuit. The three layers include the circuit layer, the insulation layer and the base layer.

 

3. Fast PCBA

The great advantage of Fast PCBA aluminium manufacturing industry is their marketing system. Situated in China, they have the capacity of five million points per day and quality control equipment.

Their corporate culture enhances their productivity and as well the brand reliability. They have a flexible and as well as outstanding comprehensive service.

Fast PCBA is one of the best for your quality aluminium PCB.

Fast PCBA obtained 1SO9 001 in May 2016, they also obtained UL certification as well as IS01400 certification in December 2001. You should be rest assured to get the best from them.

 

4. Amitron

This is one of the experience aluminium PCB manufacturers. they have been in the market manufacturing standard metal base for decades.

For more than thirty-five years, amitron has provided outstanding high-quality aluminium printed circuit board with sound customer service.

The strength of Amitron lies in constantly improving their qualification by automating their process of manufacturing and updating equipment.

This in turn ensures standard quality at the lowest cost. There’s no order too difficult for the company to handle because of their expert staff and investment. The under-listed factors differentiate Amitron from other aluminium PCB manufacturing industries.

  • High quality
  • Competitive pricing
  • The expertise of staffs from the engineers to the customer service

 

5. Rapid Circuit

Rapid circuit is a professional aluminium PCB design and manufacturing company equipped with the right ecosystem to manufacture high standard aluminium PCB.

The company was established in 2017. Despite their recent operation in aluminium PCB manufacturing industry, Rapid circuit is setting the pace for starters.

The company have one of the fastest services from schematic to layout and mainly operate on the latest designs. They obtained international recognition for their outstanding performance and high tech expertise. The following are the values you will enjoy from Rapid circuit.

  • Time delivery
  • Adherence to international norms of quality
  • Selling products at pocket-friendly prices
  • One to one consultation service

 

6. Well PCB

Well PCB is a well-known registered aluminium PCB industry in Australia. It’s one of the most preferred aluminium PCB manufacturing company by customers because of the following factors inherent in the company’s corporate culture.

Fast delivery: Well PCB have one of the fastest delivery options. They produce a quick turn to meet twenty-four hours delivery.

Competitive price: even though they offer one of the competitive prices in the world, they as well accept the following means of payment:

  • T/T
  • Cash
  • Credit Card
  • PayPal and
  • Bank transfer

Aluminium Substrate

On-Time and Safety Delivery

The company uses numerous means for delivery to customers such as FedEx, normal shipping and door to door service.

Quality Assurance

All products adhere to the regulatory bodies specifications. They also ensure that all their products undergo multiple testing services.

Excellent Customer Service

At Well PCB, the customer is always right is their practising principle.

 

7. Advance Standard

With the experience and operational expertise and capacity of Advance Standard aluminium PCB manufacturing industry, you are certain to get the best.

The high ethical standard and value stand them out. You can be certain to get your standard aluminium PCB from them.

 

8. American standard company

The aluminium PCB manufacturing company was founded in 1988. The company is one of the leading aluminium PCB manufacturing company.

With many years of experience in manufacturing professional aluminium PCB, the company has earned the trust of its customers.

They have succeeded to maintain the standard of operations over time.

 

9. MCPCB

This is one of the leading aluminium PCB manufacturers. The company have recorded high-performance overtime.

The capability of MCPCB hinges on the quality of materials used in manufacturing product.

 

10. More PCB Limited

The outstanding feature of this aluminium printed circuit board manufacturer is that the company is endowed with experienced professional staffs that can manufacture aluminium PCB with high thermal conductivity.

The company has recorded professional excellence over time. Offering a high standard value and high tech option is their core value.

Here are the following reasons why aluminium PCB manufactured by more PCB LTD is one of the best to use.

The Length of the Aluminium Base PCB

The company supplies up to 150-160mm of the aluminium base material of LED PCB for effective heat dissipation.

Standard and Professional Quality

The high standard and professional quality are as a result of more than ten years experience in aluminium PCB fabrication.

Excellent Customer Service

Customer is their utmost priority, therefore, the customer service representative provides technical consulting service. The customer service department and the engineers provide technical support to you.

Quick Turn-Around

As soon as you get the prototype, there’s always mass assembly to support high business demand to save time.

aluminium board

Frequently Asked Questions (FAQs) on Aluminium PCB

1. How Can You Describe Aluminium PCB?

Absence of plastic substrate and fibreglass differentiate aluminium PCB from any other printed circuit board.

This kind of Printed Circuit Board (PCB) is highly difficult to manufacture. Despite they can be double-sided, they also have a unique feature of being single-sided.

 

2. What is the Best Description for Aluminium Substrate?

This is mostly used in LED and some Power converting electronic. Aluminium substrate help to direct away intensive light produced by LED, therefore, protecting the component from overheating because the LED produces a high level of heat.

Another unique description of the aluminium substrate helps in extending the life span of LED and as well increase the stability of the LED.

The various places where the aluminium substrate can be found street light and household lightening.

Conversion of power and regulation of electric are efficient nature of PCB aluminium board.

These are the reasons why other industries make use of the aluminium board only that the implementation is not immediately.

 

3. What’s the Reason for Using Aluminium in Circuit Board?

Since aluminium can transfer heat away from the component and reducing the heat because of the effect. using aluminium is necessary for safety. It also Accord strength and durability to a  product. Ceramic and fibreglass don’t possess this unique characteristic.

 

4. What are the Advantages of Aluminum PCB?

First, mining and refining aluminium is easy because of their accessibility in a different climate. This result in the low cost of aluminium of PCB, unlike other metal that is more expensive to mine.

Second, they are environmentally friendly because it’s a non-stop toxic substance as well as highly recyclable. The environmental friendliness of aluminium makes aluminium PCB to be highly recommended to customers.

The third reason is that excessive high temperature can cause damage to electronics. So, it’s always wise to use a material which can regulate the heat and also transfer heat from the component of the circuit.

Finally, the weight of aluminium metal is very light and that contributes to the durability of the board. There’s resilience, strength in aluminium and these don’t add any additional value to the aluminium metal.

5. What are the Classifications of Aluminum PCB?

Aluminium PCB is divided into three:

Universal Aluminium PCB

In this kind of aluminium PCB, the layer of dielectric is practically made of glass tuber made up of epoxy.

High Thermal Conductive Aluminium PCB

Here the dielectric layer is made up of resin with enormous high thermal conductivity.

High-Frequency Aluminium PCB

This kind of aluminium PCB is one that the dielectric layer is composed of resin glass fibre which gives aluminium PCB unique high-frequency characteristic.

 

6. What are the Manufacturing Difficulties of Aluminum PCB?

Most of the problems encountered during manufacturing Aluminium PCB are all the same from different quarters because the production procedures are the same.

Below are some difficulties encountered during manufacturing Aluminium PCB:

Copper etching

The problem of copper etching is always encountered when the copper foil is over 30z. The copper foil always needs compensation because the copper foil use in Aluminium PCB is thicker. When the design is not per the design expected, it will be difficult is encountered mostly in the copper foil.

Mechanical manufacturing

There are three basic mechanical processes in manufacturing, and they are drilling, modelling and scoring.

Those processes lead to reduce the electrical strength if not we’ll manage. The drilling parameter can as well be adjusted to prevent further damage by constant generation.

This will facilitate your mechanical manufacturing.

 

7. How Important Is Aluminium PCB And The Areas You Can Apply Aluminium PCB?

Aluminium PCB has a diverse use and it’s widely applicable majorly in all sectors of human existence.

The under-listed are some few areas where aluminium PCB is put to use:

  • Medical theatre lightening
  • High power converter
  • Interior decorator lightening
  • Power scanner
  • Signal beacon
  • Electrical transmission system
  • Lightening tools used in surgery

 

8. Why is it that Aluminium PCB is so Popular?

Some benefits make the aluminium PCB to be useful and popular to all. Listed below are the few benefits that make aluminium PCB to achieve wide popularity.

  • Lightweight
  • Able to control and minimise heat
  • Strong and last long
  • Zero negative environmental impact

 

Conclusion

You now know the best manufacturers of Aluminium Printed Circuit Boards (PCBs). Which of these companies do you like their services the most?

Top 8 China PCBA Manufacturers
Top 8 China PCBA Manufacturers

In this 21st century, we can’t do away with technology, because it’s very crucial in our day to day activities, ranging from our televisions to office gadgets.

Without technology, we would live in fear of the unknown, but with it, we can project a lot of things and tackle them if need be.

Technology has made life easier for us, we don’t have to stand in queues just to get things done, with our smartphone we can transmit signals technically and get things done with ease, but these electrical gadgets wouldn’t be complete if there aren’t any assembled PCB on it.

It is with the help of an assembled PCB that those signals can be transmitted far and near within seconds.

What’s a PCB?

PCB is a short abbreviation for Printed Circuit Board which is a layer board made up of silk, substrate, copper, fibreglass and others.

Nowadays, printed circuits can be seen everywhere, even though they have different designs, they still conform to a few basic design principles.

Printed Circuit boards can also be called Etched Wiring Board or Printed Wiring Board or Printed Wiring Cards.

Types of PCBs

  • One single-sided (one copper layer)
  • Double-sided (two copper layer)
  • Multi-layer (outer and inner layers)
  • Rigid PCBs
  • Flex PCBs and
  • Rigid-flex PCBs

 

A PCB is sometimes rigid but its flexibility is required when the copper layer mounted is on a flexible material to resist high temperatures. Rigid Flex PCB . PCBs made it possible to reduce the size of electronic equipment, but it’s also made to manufacture an effective and more cost circuit.

PCBs now serve as a compact and quick to respond to current option to the olden form of wires and big resistors in a box which makes it heavier.

PCB comprises of different layers such as the copper layers, pad, the solder mask, silkscreen and so on.

Meanwhile, a PCB can’t carry out its full function if it’s not assembled, that brings us to know what a PCBA means before we delve fully into letting you know the top 8 China PCBA Manufacturers.

Printed Circuit boards

What’s a PCBA?

PCBA known as Printed Circuit Board Assembly is a process of joining and assembling electrical components such as capacitors, diodes on the printed circuit board which makes it fully connective, and stable.

PCBA makes the gadgets less in weight because it’s capacitors, transistors are mounted on the printed circuit board, so you wouldn’t have to worry about carrying heavy resistors and other electrical components to connect them to get your gadgets functioning.

During the assembling of the PCBs, most PCB company’s use Through-hole technology (THT) or surface mount technology (SMT) or both technologies mixed to mount PCBA depending on the components and circuits to be assembled.

Best PCBA manufacturer in China

There are lots of PCBA manufacturers now due to the speed at which new technologies are been invented. However, a lot of them can’t manufacture it to suit the device it’s used for.

That is why we decided to go in-depth to know some companies that give the best and we found eight of these companies worthy to be called a PCB manufacturing company.

So, if you’ve been looking for one, look no further because the right place to manufacture PCBA is right here. We assure you the best and quick manufacturing PCBA companies.

Below are the 8 PCBA companies that we can guarantee you of:

 

1. RayPCB

RayPCB, also known as RayMing Technologies are experts in manufacturing and assembling rigid, flex, rigid-flex and high reliable PCBs.

They deliver speedily and are solely committed to making sure the manufacturing process goes on smoothly without any flaws to meet your quote.

They also do free custom and DFM checkings, PCB electric test which is used to exhibit the process before assembling and PCBA function test which helps in detecting whether the components are placed on the right dimensions, all it does is to verify the process.

Ray PCB designs give space for other components for its efficiency and increase the complexity of designs mechanically to improve the rate at which gadgets solutions are optimized.

They are also customer friendly and have many years of experiences in the PCB industry. With RayPCB you are assured of a PCBA that decreases the stress and weak points of a gadget.

RayPCB manufactures and assembles multi-layer PCB, express PCB, ceramic PCB, flexible PCB, rigid PCB, rigid-flex PCB, high volume PCB, HDI PCB, aluminium PCB, led PCB and many others.

One thing RayPCB does that I like is the way they design, manufacture and assemble Printed Circuit Boards, exactly as the customer’s specifications with international standards.

Ray PCBs are always tested with an Automated X-ray Inspection (AXI) and Automated Optical Inspection (AOI) to enhance the efficiency of the PCBs and to increase the speed at which it is been delivered.

 

For PCBs, RayPCB is the best PCBA plug.

If the military can trust them with their Rogers PCB manufacturing and assembling, then they are worth it.

 

2. PCBSky

PCBSky is more than capable of providing a high PCBA service. They are active in taking prototype orders, and printed circuit board products orders.

They specialize in microelectronics, PCB prototypes. They can also manufacture and assemble the exact specification of PCBs you want and also give you a solution for the effective running of your PCBA.

They support their customers, provide quality service and deliver on time.

 

3. Cesgate

Cesgate is a company that has invested heavily in the world’s most modern manufacturing and test equipment industry.

They are professionals in manufacturing flex and rigid-flex PCBs, high TG PCBs, HDI PCBs.

Cesgate is a global brand that establishes a long term relationship with its customers and offers them a fast, solid and reliable PCBA service without any delay in delivery.

They don’t just produce PCBs, they assemble it, and also provide a sure solution for their customer electrical manufacturing devices. They are very efficient in terms of service. You can try them out.

4. JLCPCB

JLCPCB provides reliable cost reduction PCBA solutions in the electronic industry, they deliver high-quality PCBs on time and they know how to maintain the company-customer relationship.

JLCPCB has proven to have the best PCB prototypes in China and provides full PCB assembly.

 

5. GreatPCB

GreatPCB just as their names sounds are great when it comes to PCB designing, manufacturing and assembling.

GreatPCB have been into this industry for over 15years and have taken over many electronic sectors, due to how they provide quick full turn-key printed circuit board assembly services which include functional testing and sourcing the electrical components.

 

6. ChinaPCBOne

ChinaPCBOne makes your PCBA designs a reality. They design, order components, manufacture, assemble and test PCBs.

Their factory is most concentrated in the electronic manufacturing industry. They produce High density interconnects (HDI) PCB, special printed circuit board materials, impedance control PCB, and full and partial turnkey PCB.

Their assembling capacities are

You can contact them for your PCB procurement and assembling.

 

THT7. PCBOnline

PCBOnline is very good when it concerns prototypes and assembling of PCBs. They deliver your PCBA on time and they make sure PCBA suits your business needs.

They make use of advanced machines such as solder paste detection. They provide various assembly solutions including the Surface mount technology, Through Hole Technology (THT) and then the turn-key assembly. They give you an international standard PCBA quality.

 

8. Aiketon Electronics Limited

Aiketon Electronics Limited offer a wide range of products, ranging from the manufacturing and assembling of PCBs to manufacturing of the original pieces of equipment.

Their services are fast, easy and economical. Not minding the rate at which they provide their services, they make sure it comes out with very good quality.

With the services offered by Aiketon, you can never go wrong in terms of PCBs down to the main electronics.

They provide functional testing, custom tape and reel packaging, automatic(PTH) insertion, robotic soldering and manual insertion during the manufacturing and assembling of the PCBs.

The way the PCBs are assembled gives a lasting impression that you got the value of your money.

You can get HDI boards, Teflon and hybrid boards, heavy copper weight and rigid-flex PCBs from them at an affordable price.

They give free DFM reports and gives you the best solution to PCBs. They also deliver complete manufacturing solutions at its best quality as if it’s theirs.

 

Things We Considered for the Best PCBA Manufacturers

Before concluding on the companies that offer the best PCBs, here is what we checked:

 

1. Components Library

There is this mistake most companies do, and that’s not drawing those designs before designing it, which makes them end up wasting customers’ time, resources and components.

A PCBA engineer ensures that all components he drew in his design are ready before the actual design begins.

And with the drawn design, they can know where to rightly install the components on the circuit board beforehand, and what prototype to use.

Then detect on which mounting technology to use for the assembling, then the PCB board is ready for designing.

 

2. Interior Design

No one wants an untidy job, that’s when the interior design comes in place. When designing, the size of the board should be considered and the spaces in it too, to make the printed circuit board efficient for use.

The pieces of equipment used during this process should be put in check, ensuring that the equipment and technology used are appropriate when designing the board is an important factor to consider, to avoid unnecessary patchworks and PCBs that might end up not working under the space of a week.

It’s just like brushing a long hair, while it should be combed, it will end up making the hair tattered, therefore losing its attractiveness within a few minutes.

 

3. Placement

The Placement also known as Layouts, should be looked into cause it’s very crucial. If the circuits are not placed on the right positions, the circuit board won’t be efficient.

The circuit boards that carry the same function should be placed near to each other and the components it contains should have spaces to make the connection easier for its functioning.

When installing, the way the small quality components are being installed shouldn’t be the same as the way the high-quality components should be installed, cause most of the high-quality components conducts a lot of heat and if it’s not rightly placed, it would affect other components, in other to prevent that, it’s placed separately from elements that can’t take the convection of heat.

Also, the right circuits should be rightly placed in order. You don’t place the circuits open circuit on where a closed circuit to be to avoid sparks.

 

4. Connectivity

When wiring, make sure you follow electrical standard rules. Once there is a misplacement in technology, the PCBA can’t function properly.

Wrong wiring sometimes results in electric shocks, and malfunctioning of the PCBA.

 

5. Tear Drop Shape (TDS)

From the name, you should have known what it would look like. It’s that shape in the circuit board that looks like a drop of tear, used to prevent the contraction of wire and guide-hole & the contraction of wire and pad when an external force is mounted on the circuit board.

So when going for a PCBA, make sure the TDS is properly placed between the wire and pad between the through-hole and wire.

 

6. Technology and Qualities Used

When mounting the PCB assembly, the surface mount technology should be used on small components like diodes and integrated circuits, whilst, thru-hole technology should be used on large components like capacitors.

In some situations, mixed technology is used when they are relatively small and large components in the assembly.

Then the quality should be standard and efficient for use.

 

7. Customer relations

A responsive customer care service tells how professional a company is. That way, customers can get to tell you how they want their PCBA to be like and also communicate easily if need be.

 

The PCBA Manufacturer You Should Go For

When searching for a PCBA manufacturer who would design according to your specifications and international standards, go for any of these 8 manufacturers above.

You don’t have to worry about standing in queues, because they all have enough engineers and their customer service is top-notch.

Now you have the best, the rest that makes up your electrical device is an assurance.

What are the criteria you look out for when searching for the best PCBA company?

Top 5 Taconic PCB Manufacturers

The demand for PCBs with even more complex capabilities keeps growing. This need keeps pushing the boundaries of technology leading to improved design, quality, and materials in PCB fabrication.

In the telecoms industry, with the development of 4G and 5G technologies and test runs on 6G, there is a demand for PCBs that can handle high frequencies for digital TV, fibre optic communication devices, cellphones and other devices that can handle this new technology formats.

In the medical equipment industry, PCBs with high-level reliability are in demand for devices like wearables, 3D printing machines, telemedicine equipment, mobile medicine gadgets etc.

In electronics, development in robotics technology and industrial instrumentation increasingly demand advanced PCBs, and in the automotive industry with the focus shifting to electric cars and car networking etc, the demand for advanced PCBs is on the high.

Regular vs. Advanced

The most common substrate material for PCBs is the FR-4. The FR-4 is a fibreglass epoxy resin material. It is fire resistant hence the designation FR.

It was preceded in use by the FR-2. The FR-2 boards were pressed phenolic cotton paper. The FR-2 boards were replaced with the now more common FR-4.

However, with the demand for increasing complexity PCBs, PCBs made of FR-4 are simply no longer adequate to meet these demands.

There are certain properties of FR-4 that have made it unsuitable for use in complex design PCBs.

Two of such properties are its dielectric property and thermal conductivity. FR-4 is a material that has a high dielectric constant.

The dielectric constant measures the polarizing property of an insulator in an electric field. For the FR-4 material, the dielectric constant measures at 4.5.

This characteristic of the FR-4 causes signal loss in the PCB at high frequencies making it unacceptable in high-frequency PCB fabrication.

Another limiting property of the FR-4 is its thermal conductivity. It cannot tolerate high temperatures making unsuitable for advanced PCBs. Other limiting properties of the FR-4 are in its tensile strength, shear strength, dielectric breakdown voltage, glass transition temperature, leakage current.

This reality has led to the use of specialized kinds of materials that can deliver on these required qualities.

One material that when coated upon surfaces can fulfil these requirements is PTFE Polytetrafluoroethylene.

PTFE finds use in many everyday and industrial applications. It is very common in the food industry.

Commonly used as the substance to coat pots and pans giving them the non-stick property. It also found in lubricants where it serves to reduce friction.

It also finds use in solar panels giving it that self-cleaning property because coated on it, dirt and other unwanted materials wash away easily from its surface.

As a PCB laminate material, it has a low dielectric constant and impressive thermal conductivity.

This means that it is suitable for PCBs that require high frequencies like the RF and Microwave PCBs.

At high frequencies, PTFE coated PCBs record little to no signal loss, and at high temperatures, it absorbs heat effectively without the attendant heat degradation.

RF and Microwave PCBs, amongst other advanced PCBs, require high-frequency laminate materials.

RF and Microwave PCBs are finding popularity in 5G telecommunications gadgets and military radars.

These PCBs need specialized electrical and thermal properties. Hence, other types of materials which deliver on the necessary characteristics have been developed for use in advanced PCBs.

PTFE is produced and marketed by several companies. It s trademarked by DuPont as Teflon.

Teflon is its most common name. PTFE is also produced by another supplier called Taconic. Taconic has championed the use of PTFE in different areas like food processing.

The Advanced Dielectric Division focuses on the supply of materials for use in advanced PCBs.

Another company championing the use of PTFE as laminate material for PCBs is Rogers. Laminate materials have from Rogers carry the RO designation and have a wide range of laminate materials in its catalogue.

These high-technology PCBs also require specialized engineering experience in their design and construction.

For instance, they must have low thermal conductivity, tighter impedance tolerances – the combination of the capacitance and inductance at high frequency – than the regular boards.

It takes a specialized understanding of materials, their properties and how they can fit the design need.

Therefore, any innovation company that requires a board for specialized high-frequency laminates must seek out PCB companies that are specialized in the handling of such materials.

The companies showcased in this article boasts excelled engineering design teams. They assess projects and innovation both from the needs, materials and cost required to ensure their clients are afforded quality designs, appropriate materials to fit these designs and cost benefits to ensure products hit the markets at fair and profitable prices.

This article will take a look at some Taconic PCB manufacturers. It will also take a look at some other specialized materials supplied by specialized companies and PCB manufacturers with the required engineering skill sets that can handle these materials.

1. Rayming PCB and Assembly

Rayming has been a leader in PCB design and manufacturing since 2005. For about a decade it has made strides in the electronics manufacturing industry.

Rayming is one of a few PCB manufacturers that specifically manufacture a board aptly named a Taconic Board.

With a unique partnership with Taconic, Rayming’s design and engineering team can deliver on advanced PCBs irrespective of its complexity.

Rayming also can produce other advanced PCBs like Rоgеrѕ PCB, Tеflоn PCB, high-frequency сirсuit boards, HDI bоаrdѕ, Aluminum bоаrdѕ and Flexible-Rigid PCB.

It also has specifically named advanced PCBs like Isola PCB, Dupont PCB, Arlon PCB, Nelco PCB.

All of these PCBs are named after specific materials suppliers whose laminates cater to the needs of advanced PCBs requiring specialized characteristics.

Rayming has shown itself to be a PCB manufacturer with the capacity to handle PCB design and fabrication using Taconic materials as well as others.

They have engineers specialized in advanced PCBs and is a trusted name to deliver.

For this Rayming is a pioneer in the Internet of Things (IoT) devices, 5G wireless communications devices. They are also the brains behind advanced hearing aid devices and military-grade equipment.

Their clients consistently post glowing reviews about the depth of expertise Rayming’s engineering team can deliver on.

This makes Rayming the go-to in the development of innovative solutions.

 

2. PCBWay

Operating out of China for over a decade, PCBWay focuses on prototyping and low -volume production of PCBs.

They offer legacy THT (Through Hole Technology) PCB manufacturing, the more modern SMT PCB manufacturing and Hybrid manufacturing of PCBs service.

With an interactive online ordering system, clients can get an instant quote for the production service they require.

They have a specialized advanced PCB division that can handle the needs of ever-growing technological trends.

This division specializes in Taconic based boards as well as boards made out of materials from Shengyi, Rogers, Arlon, Isola, Omega, Nelco, 3M etc.

The strategic partnerships they have with reputable suppliers and vendors means PCBWay can be trusted for component sourcing on client projects.

Their PCBs cater to industrial equipment, instrumentation, automotive electronics, communication equipment, etc. and are also found in finished products that require high reliability and stable quality for users.

PCBWay uses a 13-step production process that is easily monitored by the client on each step. This detailed and exhaustive process guarantees great outcomes over 98% of the time.

PCBWay boasts a factory that sits on 80,000-acre land with a world-class Research and Development facility.

35% of their workforce are highly specialized engineers that can deliver on the most complex of design for products.

Their stringent quality assurance testing methods that include, Flying Probe Tester, X-Ray inspection machine, Automated Optical Inspection Machine ensure their ability to catch any design flaws before products hit the market.

3. ACE

ACE also is known as Accurate Circuit Engineering. It is located in the Santa Ana region of California in the USA.

It has been in operation since 1983. It is bagged the following certifications: TAR Certified, 9100/2008 Certified, Mil-PRF-31032 and Mil-P-55110. It has therefore shown competence in the development of military-grade equipment.

ACE also specializes in prototyping and low volume manufacturing of PCBs. It boasts the capability of manufacturing a 50-layer PCBs. It also specializes in the following advanced PCBs: RF, Hybrid PTFE/FR4 and antenna and microwave technologies.

Depending on size and complexity, the ACE team boasts turnaround times from 24 hours to 7days.

With efficient customer service, design and engineering team as well as quality control teams, ACE is a leading and trusted name in PCBs in the California area.

With vendors such as Isola, Dupont and Taconic listed as its suppliers, ACE is a PCB manufacturer that can competently handle the development of Taconic PCBs.

4. OnBoard Circuits

OnBoard Circuits is a full-service provider of PCB Solutions. It offers free prototypes on its projects.

From design to material selection to production, OnBoard can deliver on clients products from conception to market readiness.

It offers a turnkey assembly service. With this service, clients are only concerned with the design of their finished product and OnBoard can handle all aspects of the client’s device development process.

With well-structured departments from sales to customer service and from design to production; OnBoard Circuits has consistently earned a respectable reputation from its location in Scottsdale, Arizona for over two decades.

OnBoard Circuits can handle the following materials: FR4, Rogers Ultralam 2000, Rogers RO4350, Rogers RO4003, Polyimide, Aluminum, RoHS, CEM-3, Copper, Teflon, Black FR4, Arlon AR350, Getek Copper Clad Thermal Substrates, Hybrid(Rogers and FR4) BT Epoxy, Nelco 4013.

This impressive list of material offering makes OnBoard Circuits an easy pick as a Taconic PCB manufacturer.

5. ALLPCB

Operating in the heart of the Hangzhou, China; ALLPCB, a barely 5-year-old company, has made giant strides and has established itself as an industry leader in the PCB manufacturing scene.

They handle projects related to consumer electronics, internet of things(IoT) devices, intelligent hardware, electronic instrument and apparatus and industrial controls (ISC).

With their focus on innovation and impressive workforce, it easily makes the list as a Taconic PCB manufacturer. It is committed to building an Electronic Collaborative Manufacturing Service system.

Their Wuji online ordering process is an innovative first of its kind intuitive platform that easily connects to the manufacturing end of its work process.

In 24 hours, ALLPCB can deliver prototypes of between 2-12 layers and handle small batch orders in 2-5 days. 35% of its workforce is made of highly specialized engineering staff that can handle a wide variety of intelligent PCB designs and innovative design concepts.

They manufacture PCB, PCBA, and Stencil-based PCBs. Its impressive list of advanced PCBs products is classified based on characteristics.

Their High-Frequency Products include Rogers, Arlon, Taconic, SY SCGA-500, S7136; HuazhengH50. It can also handle multiple layers of 100% PTFE laminate boards.

 

Frequently Asked Questions

1. What Determines the Type of Board be Used on a Project?

Innovative thinkers will always come up with the ideas. Then working with a competent engineering team, in the course of design development, the complexity of the project will determine what board type will best fit the project.

For military-grade devices, sometimes the military already comes with specific needs and they just pick out what suits their peculiar projects.

2. How Long Does the Production of an Advanced PCB Take?

It is important to do your research on the company you intend to work with to determine the turnaround times for their different projects.

Most of the companies highlighted in this article have dedicated customer service teams that can respond to enquiries and explain the different times available.

As part of the project needs, turnaround times for both prototypes and production should be known to accurately determine when the finished product can hit the market.

Conclusion

Technology is by default ever-evolving. With trends rapidly changing like never before, the demand for even more complex and reliable PCBs are a given.

However, choosing the right manufacturer with proven outcomes is guaranteed success for even the most complex and innovative projects.

How to find a good PCBA Company ?

PCBA manufacturers aim to offer the finest and most reliable electronics year-round to their consumers. With every passing year, it is getting tougher to keep up with the tremendous rivalry. Electronic equipment, while becoming smaller and much more compact, is also becoming increasingly complex. Designing an inexpensive, lightweight, but the dense device is a very complicated task, and it is much more challenging to assemble small-scale units. The pressure of competition is greater on smaller electronics firms. However, more prominent companies might have the financial capital to acquire innovative construction and production facilities to gain an edge over their counterparts.  However, all the companies, especially the smaller ones, cannot buy this expensive equipment. Without modern machinery, it becomes difficult to produce industrially, viable devices for a broad customer spectrum. In comparison, because smaller retailers can’t keep up with bigger ones, the consumers are left with fewer choices for obtaining the electronic goods they desire.

This inequality causes the industry to be monopolized by large firms, rendering it impossible for smaller companies to stay competitive. You cannot sell your consumers a functionally and financially efficient commodity because you can’t take advantage of the new engineering and PCB assembly innovations. You risk losing sales, which would make it much more complicated for you to keep up with most of the industry. To overcome the problems mentioned above, the best course of action is to partner with a PCB assembly supplier.

Contract with PCBA Supplier

Choosing an assembly supplier for specialized designs is not an easy task. However, it is in the best interest of any company to outsource specific stages of the process to optimize production and manufacturing. Some of the advantages of contracting out PCB assembly for small-scale are listed below.

Better Design

Contract suppliers can do more than oversee the manufacturing phase of the PCB-they can even collaborate for you to improve the schematics of the design. Build reliability is the secret to an efficient and cost-effective PCB assembly. An expert should point out ways where it is feasible to render the board more efficient, needing fewer components of the device and less labor.

Collaboration

It’s always great to get the design proposals thoroughly checked by an expert to guarantee that there are no crucial weaknesses that might create costly issues with the PCB assembly in the future. By partnering with a competent contract manufacturing firm, the probability of occurrence of issues can be significantly reduced.

State of the Art Technology

The benefit of partnering with a PCB assembly firm is that without being forced to spend the cash in buying, housing, or repairing the machinery, one can reap the benefits of all the new modeling and manufacturing technologies. Your boards can be built with the highest accuracy while you are working with a contract supplier and can be manufactured utilizing specialized robotic arms and other automated processes. This is useful for you as a corporation and for your consumers who have access to goods driven by reliably assembled PCBs.

Cost-Effective

Saving money on materials and components is yet another solution to eliminate the expenses. A contract production business may also have good supplier partnerships. This helps the PCB assembly company manufacture outstanding boards more relatively cheaply, thus reducing procurement costs. Similarly, you can avoid wasting money on warranty repairs. You can save big on the expense of repairing damaged units by choosing a PCB vendor that stands behind the goods with delivery facilities like debugging, replacement, repair, and maintenance.

Role of a PCBA Supplier in Contract Manufacturing

As the preferred option for a contract manufacturing partner, electronics manufacturing service (EMS) suppliers are sometimes wrongly selected. The printed circuit board assembly (PCBA) producer also acts as the de facto organizer and assembler of all components from other suppliers. At the same time, many vendors collaborate on a product that involves electronic components. This practice is not very efficient. While highly trained, PCBA practitioners usually do not concentrate on the broad range of production and assembly skills required to manage several manufacturing stakeholders. Rather, they concentrate on their core component: facilities for assembling printed circuit boards (PCBA), and all else is subcontracted. As a consequence, it takes longer than it should for the product creation and launch phase. Instead of being managed efficiently, standard modifications, and product adjustments that arise during any production phase contribute to coordination and administrative delays.

Partnering with a PCBA Supplier

Several firms utilize this production partner arrangement. Among other problems, though, this may contribute to lengthy processing times for even small changes. A contract manufacturing provider’s current standard could be more strategically focused, beyond constructing circuit boards and has a scope of experience. To integrate a circuit board, a PCB assembly manufacturer may quickly locate and operate on component modifications. Still, a system manufacturer must consult with multiple component suppliers regularly to allow identical changes. The deficiencies that arise may be expensive and raise the time required to market the products.

Sorting out the Shortfalls

Suppose a company requires a PCBA supplier as the main subcontractor during production and actual testing and implementation. In that case, the decision usually focuses on system upgrades, configuration changes, and embedded device review and identification and validation. As a PCBA supplier doesn’t always build PCBs, it is believed that they would not offer assistance. It is often believed that in assisting with these kinds of difficulties, the PCBA maker of preference would choose not to be collaborative.

Ideally, a mechanical manufacturer should collaborate with PCBA suppliers to take advantage of additional expertise and resources. Those PCBA practitioners are better capable of focusing on what they’re doing in contrast to their assembling, logistics, and other facilities that come outside of their competence.  In practice, the PCBA suppliers tend to concentrate on their core capabilities instead of all-encompassing service provider, producing electronic components, and offering technical assistance.  Many firms, though, initially refuse to realize this and therefore insist on enlisting PCBA producers as their full-service providers.

A middle-ground for Subcontracting

A PCBA supplier can expedite coordination with a wider variety of expertise to allow part changes in-house, resulting in cost reductions, have substantial insights, and more easily get a product to the market. In brief, this exploits PCBA producers to their maximum capacity and encourages each part of the team to concentrate on the project’s critical aspects. For highly integrated contract production options, companies switch to PCBA suppliers. PCBA suppliers’ expertise and willingness to collaborate amongst various stakeholders help them solve additional problems that might arise during the process.

Turnkey Manufacturing

The intelligent option for your next project in product manufacturing is Turnkey production solutions. From design to completion and overseeing, the vendor takes up the whole duty. A significant benefit to turnkey production is that it is easily applied, saving the business a great deal of time. The phrase means that it is essential for the end-user to switch a key and continue utilizing the service or product. Nowadays, several firms have turnkey services to promote the operation; they have branches located conveniently globally. Services involve the construction of manufacturing lines, the procurement of the necessary components, the inspection of finished products, ensuring that they are at the maximum standard, providing aftersales services, and providing critical warranties assistance.

Any of the firms offering this service are often interested in providing product design services to their consumers. In one kit, Turnkey factories offer design and development. They make it easy to connect with the designer, producer, and installer. Some of these advantages involve design assistance, low to extensive volume assembly capability for manufacturing, completely functional monitoring, packaging and shipping facilities, and planned deliveries.  Without further phone calls and pains, the processing and construction period is factored into the development phase.

CB-RAM ELECTRONICS, INC.

The company provides high technology firms with electronic contract production and PCBA facilities. It provides rework services for recalled computer goods, such as restoration and alteration services. A wide variety of PCB assembly facilities are offered by CB RAM – from basic PCB assembly to complicated product creation and testing. The business provides experience in manufacturing fast cycle times, whole consignment, turnkey, sample, dynamic rework, and complete product assembly.

SMT Dynamics

SMT Dynamics was founded in 1984, and it is located in Anaheim, CA, and it has a 60,000 square foot ESD & climate-controlled building. The company provides a broad variety of assembly related to PCB, SMT, box design, measuring, ICT, feature test, BGA rework, conformal coating, and other electronic development services. It is accredited under ISO 9002 by Orion Registrar, Inc. USA.

Surf-Tech MFG Corp.

The company specializes in Surface Mount Technology and has state-of-the-art in-house advanced machinery to conduct vital part positioning. As well as consigned content manufacturing runs, it also specializes in Turnkey projects. Either surface mount or via hole, the organization offers solutions to different production needs, and it has helped many clients switch from consigned to complete turnkey, helping them save expenses.

Carson Manufacturing Company, Inc.

The company offers a full-turnkey PCBA production specializing in printed circuit board assemblies with high-mix, low to medium scale. Carson has established its credibility on durable, efficient mechanical and electronic assemblies planned, manufactured, and developed. Some of the world’s most reputable businesses have depended on Carson to get the job done correctly, on schedule, and at a fair price.

AccuSpec Electronics, LLC

AccuSpec specializes in extremely specialized PCB assemblies and medium to low volume electronic assemblies that are complicated to construct. The primary emphasis is on PCB assembly in the sealed chassis from the bare board to the final product. It is ISO9001:2000 certified and IPC-A-610 workmanship quality compatible. Part-builds, sub-assemblies, and prototypes are also available.

PNC Inc.

For 48 years, PNC has been a developer of rigid PCBs. The organization is dedicated to creativity, continual changes, efficiency, flexibility, and on-time delivery. The PNC provides a vertically developed commodity category for the electronics market. PNC has a recently renovated 25,000 square foot facility controlled by temperature and humidity. PNC is a pioneer in the development of printed circuits, offers original equipment manufacturers with turnkey technologies in an attempt to minimize prices, increase efficiency, and ensure the supply of goods.

Carr Manufacturing, Inc.

Carr Production Firm, Inc. is a company based in California that deals with specialty cable design, PCB manufacturing, and PCBA production. Currently, CMC serves the areas of aerospace, defense, manufacturing, medical, renewable energy & transport. Processing facilities are accredited by ISO and identified by UL and provide an established workforce.

LEDA Corporation

LEDA is a rising organization producing electronic contracts for the area of aerospace security. For the Defense Aerospace industry, LEDA develops and produces cable systems, PCB assemblies, and electromechanical enclosures and cabinets.

JLCPCB

JiaLiChuang PCB (JLCPCB) is China’s biggest PCB prototype company. For boards comprising of 1-layer, 2-layer, and multi-layer PCBs, the monthly PCB output volume is 600,000 square meters. With more than 18,000 online PCB prototyping requests and limited volumes of PCB output every day, the business has more than 800,000 clients at home and abroad. The business provides large-scale, well-made machinery, strict management, and excellent production features to experienced PCB producers.

Maxway Technology Limited

It is a contract maker in China for PCBA. Since 1999, and by strategic business alliances, it has supplied its clients with electronic contract PCBA manufacturing options. The Maxway factory is ISO9001, ISO14001, ISO13485, and TS16949 approved. The business is a trustworthy EMS affiliate which offers a wide variety of goods and services to its clients.

H&W International Electronics Limited

H&W Electronics provides PCBA manufacturing services as a full-service business. Its PCB facility includes complete in-line SMT assembly, assembly of Thru-Hole/Mixed Technologies, clone/copy/reverse engineering of Turnkey Electronic PCBAs. The business covers a wide variety of industries, including networking, telecom, engineering, medical equipment, military electronics, defense, automotive, cloud computing, PC motherboard, wireless, and commercial goods.  The company is readily available to work with businesses in any industry.

Shenzhen Kingvinew PCB Limited

It is a licensed printed circuit board maker. The organization has a gross construction area of 10,000 square meters and about 450 staff. The organization has passed approval for the ISO9002 quality framework and UL certification and international environmental certification for ISO14001. The minimum mechanical hole offered by the company is 0.15mm, and the minimum circuitry width or space is 0.075mm.

PCB Assembly Contract Manufacturer

Contract Manufacturing in PCB Assembly

Manufacturing of PCB contracts includes designing, producing, and assembling printed circuit boards (PCBs) and associated electronic subassemblies using a range of extremely accurate and automated processing techniques. The contract production facilities specialize in building other firms’ commodities using the other company’s logo or market title. In the case of a PCB contract maker, PCB assemblies may be built for electronic producers based on designs requested or accepted by the client, which has negotiated with them to construct PCBs. The contract manufacturer plays an essential role in the field of PCB design and production.

Manufacturers of electronics typically have the manufacturing experience to produce PCB assemblies, the technological knowledge to construct their finished goods and deliver them to the distribution and marketing staff. However, they don’t have the capacity, expertise, and equipment to create a PCB panel used in the assembly process. Originality, creativity, and imagination push every market, apart from consumer demand, and the PCB industry is no different. However, when it comes to doing their projects, even those who succeed in innovation and rely on solving difficult challenges such as PCB designers, always find it difficult.  The designers can avoid the complexity of PCB manufacture by utilizing a PCB contract development for this role, enabling them to concentrate on their areas of expertise such as development and selling of their goods.

PCBA Contract Manufacturing Advantages

Obtaining a third-party firm’s facilities for PCB Contract manufacturing provides many benefits as compared  to in-house processing. In Practice, as PCB Contract Production is used, versatility, lower prices, and connections to outside resources are added. Time is saved, accuracy is improved, and cost reductions are realized in circumstances where large volume output is required.  Reliable performance and adherence to uniform production procedures are critical as PCBs are mass-developed on a large scale.

Without extremely advanced machinery and highly trained operators, PCB Contract Production establishes a standard of consistency and efficiency not otherwise feasible. PCB Contract Production allows the consistency of components within an electronic system as well as the proper positioning of items, such as LEDs in a Solid-State Lighting unit. There are several explanations of why it is advantageous for an electronics supplier to employ a PCB contract manufacturer, and some of them are mentioned below.

Electronic manufacturers obtain Preassembled PCBAs

It is challenging to construct a circuit board. You may save financial capital and cost of running and repair the equipment needed for PCB assembly by partnering with a PCB contract manufacturer. For contract production, the processes and controls necessary for the PCB assembly activity do not need to be established and continuously modified by electronic vendors. Besides, contract production helps you to stop running and supervising PCB manufacturing processes while retaining a workforce of highly trained engineers and technicians.

PCBA Contract Manufacturer Expertise

Third-party PCB assembly contract manufacturers are highly skillful in their jobs. For years, they have been performing this task, and they hire professionals to produce the highest results. They recognize what their clients need to create the highest quality assemblies at the best possible price. Their workers are qualified and specialized in assembling various forms and innovations of circuit boards. They have a lot of expertise in ensuring that the product is developed successfully to bring you the output you need.

A low-volume high-mix Assembly Approach

Most PCB assembly contract producers focus on the manufacturing approach called low-volume high-mix. In this production method, they can react promptly to their clients’ needs. In this technique, the clients can order in low volume and can get a fast turnaround. This method is suitable for creating prototypes or rapidly growing development of modern emergency medical equipment.

Expert Workforce

The PCB assembly contract manufacturers can collaborate with their clients on their projects by a staff of engineers, who assist them in making critical design decisions. They not only concentrate on the production capabilities of specific designs but also provide several other services. These facilities vary from schematic and PCB design to electro-mechanical design.

Component Experts

The PCB assembly contract manufacturer’s product engineers can analyze a selection of materials for each specification to ensure that the specified components are accessible at the appropriate cost. They are qualified to suggest solutions to components that are not accessible. They can also hold an eye on the supply chain if the status of parts already being used in ongoing board production is changed.

Standard Conformity

PCB assembly contract manufacturers are licensed by various standardization bodies and bear several industry credentials in order to effectively create PCB assemblies and circuit boards for different sectors of the market. They provide their employees with many daily seminars and training courses to ensure that they are competent in state-of-the-art industry architecture and assembly requirements.

Previous Records of PCBAs Manufacturers

PCB assembly contract suppliers remain in operation by offering the best standard in their circuit board assemblies. They maintain a directory of references and records of their work to showcase their skills. For instance, a PCB assembler, which is also experienced in box construction and cable assemblies, and wire straps, may render the whole package much more useful by constructing it in one facility. Many PCB assemblers are often built to fulfill the specific demands of constructing prototypes. The most accessible approach to discover more is to work with a nearby PCBA supplier.

Applications of Contract PCBAs

In various technical applications, printed circuit boards are employed. Manufacturing of PCB assemblies can be classified into three categories: general electronics, dedicated electronics, and electronics of high reliability. PCB Contract manufacturing is used in everyday electronics in predominantly commercial products such as mobile phones, wearables, and computers. In some cases, the standard military hardware is also included in this category.

PCB assembly contractors Produce specialized electronics, provide instruments and appliances on which long-term and high-efficiency criteria are more urgent than the lower critics of items of the general electronics segment. For high-efficiency electronics like technical and commercial machinery, weapons systems, and life-support services, PCB Contract Production is crucial. Such commercial and military implementations need a final product that does not accept mechanical interruption or degradation and where assured quality is of the essence and operation is important.

Services offered by Contract PCBA :

  • Solder paste printers
  • In-line solder paste inspection (SPI)
  • Surface Mount Technology (SMT)
  • In-line automated optical inspection (AOI)
  • Flying probe testing & In-circuit testing (ICT)
  • Functional testing at PCBA level
  • Thermocycling
  • Conformal Coating
  • Potting
  • Hi-pot testing

Selecting a PCB Assembly Manufacturer

Although a single unit of a working prototype is an important feature, it does not mean that a product concept is ready to be manufactured on a massive scale. Fortunately, this may promote the transformation from a concept proposal or design to a finished product via a collaboration with PCB assembly contract manufacturers (PCBACM). For instance, it may be challenging to pick the best PCBA CM for particular business requirements. However, you can simplify this phase by answering the right questions regarding the potential PCBA CM to make sure it suits perfectly for all purposes.

It would help if you had a clear idea of your model’s specifications before you start looking for an assembly manufacturer. You may help select a contract maker who is most suited for the job by understanding the particular production requirements. If you consider the following issues, you can define your design specifications: Is it a prototype or an actual board manufacturing? What is the PCB sort or the categorization? How complicated is the final assembly? What is the board’s construction volume? Are there going to be a small number of builds or a substantial volume of units, and what certifications and other industry regulations need to be followed in assembly manufacturing.

Once these issues have been resolved, the emphasis of the quest for a contract production partner who can help your PCB growth objectives and produce the best possible boards can be significantly reduced. Now to test the necessary features of the PCBACM on five critical parameters, you may ask more comprehensive questions such as what should be the level of Quality Control, what is the acceptable duration of turnaround, is the assembly being designed for manufacturing, how much trade-off is acceptable between acceptance quality level and yield rate, and type of assembly and level of service.

By assessing possible CM partners depending on the relevant requirements, you will define a partner to help your PCB growth objectives and optimize your concept to suit the strengths and specifications of your PCBACM.

IPC Quality Control

You could get an Electronics Manufacturing Services (EMS) affiliate with a particular credential to fulfill the industry guidelines, based on the PCB specifications and the intended demand for your device. You can inquire, for instance, if they adhere to REACH or RoHS. For safety concerns, market legislation is in effect, but enforcement can still pose a challenge for businesses.  The correct collaborator will, therefore, guarantee that the relevant expectations are met in the assembly of the PCB.

The IPC classification of PCBACM must be checked beforehand. For instance, if you identify your product as an electronic IPC Class 2 or 3 unit, always be able to inquire if your CM is ISO 9001 at least accredited. Furthermore, it may be appropriate for your PCBACM to be rated J-STD-001 or ISO 13545 or AS9100D if your product is a highly durable electronic system, such as aerospace automotive, and medical equipment. Besides, the protection of industrial equipment is subject to UL508A certification.

Turnaround Time

Regardless of the application, the processing period for a commodity is essential for its ultimate performance. Time-to-market is closely correlated with production and manufacturing time and can significantly influence the business’s performance. It is necessary, therefore, to know the experience of your CM in the development of your own PCBs. Try to select a contract manufacturer based on the following points

  • What is the standard production period for the tasks?
  • Can the projects be speeded up if required by the application?
  • How promptly is the current status of production and changes shared?

In particular, confidence and transparent interaction must be part of the relationship you establish with your CM. Know, time to market is important, and a strong partnership with your CM can help eliminate delays that undermine your organization’s business advantage.

Design for Manufacturing

The aims of a PCB manufacturer are based on the precision and reliability of their projects. However, it has to be producible and flexible irrespective of the nature of its designs. If a firm identifies a possible PCBACM, it needs to be asked about its Manufacturing Design (DFM) skills. DFM is a vital parameter to consider for the success of any product. The DFM method’s first critical phase is the revision of the PCB layout since it can allow an accomplished engineer to find ways to streamline or enhance the design. It also helps the PCBACM to decide if the electronic components need special handling in your design.

Compromise between Acceptance Quality level (ACQ) and Yield Rate

If the product standard is poor, then there is no point in creating an actual product. This fact is especially valid in PCBA manufacturing. Any prospective CM should then be questioned regarding their yields rates and service quality levels. AQL, or ISO standard 2859-1, is the degree of consistency known as the most tolerable level for an average of many batches over a period of time. That is to say: AQL specifies the allowable number of faulty pieces before the production batch is discarded. AQL shows the lowest acceptable quality level in a specific sample size.

Type of PCBA and Required Service Level

Another relevant thing to consider regarding the potential PCBACM refers to, for instance, the quality of operation or quality of support they offer. The PCB industry describes turnkey PCB output where a single PCBACM produces and acquires the parts and assemble them under one roof. Turnkey PCBA is an outstanding option for businesses with extremely technical and sensitive building projects, which need short production times without losing overall efficiency.

 

Top 10 PCBA Manufacturing Factories
Top 10 PCBA Manufacturing Factories

In this article, you will learn about the 10 major companies that specialize in the Printed Circuit Board Assembly (PCBA) both in China and other parts of the world.

But before that, let us understand what PCBA mean.

Top 10 PCBA Manufacturing Factories

What Is PCBA?

PCBA stands for Printed Circuit Board Assembly. It is the process involved in the designing of PCBs: Printed Circuit Boards.  PCBA relates to the very component placement on PCB. Multiple electronic components are assembled and soldered into position on the circuit board.

Therefore, PCBA is a complete package; fitted with the necessary components, which is also ready for deployment for the very purpose it was designed.

PCB: Printed Circuit Board, on the other hand, is a vital electronic component. It is a support for electronic components and serves as a carrier for electronic connections between electronic components. It is called printed because it is produced by printing the required image on the substrate.

Therefore, the purpose of this article is to list or reveal the top 10 PCBA companies we have, which are as follows:

1. Ray PCB

Ray PCB is one of the leading PCBA companies in the world. RayMing Technology stands out and taller above every other PCB manufacturers in China; with outstanding prowess and expertise.

Ray PCB was established in 2005 and has created a massive and deep value in PCB manufacturing in China and around the world.

They did not become highly sought-after in the PCB industry by focusing on one kind of PCB production. Rather, they got their outstanding prestige by also exploring and producing other kinds of PCBs, such as; multilayer and double-sided; offering high-end boards; high-frequency PCB; metal core PCB; Rigid-flex PCB and many more productions with quality fabrication.

Ray PCB is globally focused. What it means is that its products are not strictly made for the Chinese market only. In the bid to fill the gap and satisfy the needs of more industries, Ray PCB has been able to create and provide specialized worldwide productions.

Ray PCB is good at on-demand delivery, as there is no delay in its delivery of products to its buyers. This is because most buyers would always want the products to arrive early, which Ray PCB has proven unbeatable.

Lastly, Ray PCB is highly customer-centred. Ray PCB puts its customers above all odd and this, in turn, has created trust in the mind of the customers.

The company has been able to provide and facilitate formidable specialized customer service for its customers, which has increased the patronizing power of the company. To know more about this company’s products and services, visit their website.

Ray pcb

2. PCBWAY

In the Chinese PCB manufacturing; PCBWAY has made itself outstanding. The company, which has its headquarters at Xiacheng China, was founded in 2014 and Mr Yan is the CEO.

It may be a very young company but, it has made tremendous impacts in the PCBs market in China and beyond. PCBWAY is a PCB and PCBA company in one. And in the last 5 years of its existence, it has grown to include customers in more than 150 countries.

PCBWAY specializes in PCB prototype and small & medium-sized manufacturing.  PCBWAY came into the PCB manufacturing and has redefined PCB manufacturing in a way that many other companies are looking up to.

And this is evident in the company’s specialities on PCB Assembly services, SMT Assembly, and custom PCB Design and Manufacturing.

They have about 99% of high delivery rates. Through the years, the company is proud of keeping to an on-time delivery rate, shortest possible lead-time, which is very crucial for engineers’ R&D works, especially in the stage of prototyping.

PCBWAY has potential means of generating great patronize through the use of high-speed Pick and Place Machines that can process about 28,000 SMD components per hour.

The company has topnotch experience in the field of PCB prototype and fabrication. They are committed to meeting the needs of its customers from across different industries in terms of quality, delivery, cost-effectiveness and other demanding requests. You may want to patronize this company. To know about this company.

 

3. Bicheng Enterprise Limited

Bicheng Enterprise Limited is another great PCB manufacturing factory in China. They are located in Shenzhen, China.  It is a go-to company when it comes to providing the best Printed Circuit Board services. It was founded in 2003 and is focused in heavy Copper PCBs for about 15 years and more.

It is also on record that Bicheng Enterprise Limited tops as a qualified PCB supplier in the world. The company is vastly documented and has a strapping network in the PCB industry. They leverage on the production of high-quality iron-based PCBs, as well as other variants: copper-based and aluminium-based PCBs.

As noted above, they offer different types of PCB designs, ranging from fibreglass to regularity, metalcore, and ceramic. Its extensive product line includes double-sided PCBs, multilayer PCBs, high frequency and aluminium PCBs.

Among other qualities, it meets up with market demands on PCBs requirements and delivers on time with door-to-door transport delivery services.

Lastly, it provides prototype testing, free of charges. The board thickness is between 0.20-6.00mm. You may want to know more about this great company and patronize them. To know more about the company and its service.

 

4. Suntek Electronics

Suntek Electronics is a Chinese PCB Assembly company. The company was established in 2007 and now has 35,000 square feet clean workshop and around 200+ well-trained operators.

Suntek Electronics is certified by ISO9001, ISO13485, IATF16949 and UL.

They offer a variety of PCBA services including SMT, THT and final assembly with ICT and functional product test.

They also offer Rigid-flex PCB boards services, which are rigid and flexible printed circuit boards by vacuum lamination.

Besides, you will like their Rigid-flex product types that range from Single-sided Flexible to Double-sided Flexible, Multilayer Flexible and Multilayer Rigid and Flexible combinations.

Suntek Electronics offers their PCBA services to the PCB markets in China and around the world with a high-quality, one-stop solution to all electronics manufacturing services requirements, ranging from fast turnaround prototyping to high volume manufacturing.

Suntek Electronics can identify design or production issues during the prototype stage and solve it before production.

It is also one of the foremost suppliers of PCB products, and have been offering prototype PCB Assembly, including cable assembly over multiple years. This company has greatly contributed to the PCB market with qualified products with pocket-friendly prices in and around the world.

While they specialize in surface mount tech, conventional and mixed tech assembly, they also design a new product with quick prototyping for the test.

You may want to visit and do business with the company.

PCB Boards

5. Hitech Circuit Limited

Hitech Circuit Co., Ltd is a Chinese national high-tech enterprise which focuses on research, development, production and sales of Printed Circuit Boards. They are known for their strong manufacturing expertise and scale, modern management system and one-stop, multiple varieties of production.

They have contributed and is still contributing to high-quality PCBs in the world through great experience and prowess in the field.

Hitech Circuit Co., Limited was founded in 1997 and has grown into one of the largest, greatest and well experienced PCB Manufacturing and Assembling Company in China and around the world.

They now top as one of the world leaders in thermal management technology development. The company also prides itself on its delivery excellence and attentive customer services.

They manufacture high-quality PCBs, low-cost barebones, quick-turn prototypes and medium production volumes printed circuit board.

They also specialize in PCB prototype, Aluminum PCB, Multilayer PCB: up to 26 layers, Quick turn PCB, High-Density PCB/HDI PCB and low volume PCB production, with high fabrication service offer level of customization to suit all price and requirements.

Hitech Circuit Co., Limited is also a PCB and PCBA manufacturer in China that has a long-standing tradition of quality and excellence. To know more about this great company and the services they offer.

 

6. 86PCB

86PCB is a new brand of JY Electronic, and have been in the PCB and PCBA market since 1998. It is one of those companies that were part of the formative process of the PCB industry in China.

86PCB specializes in Printed Circuit Board and Printed Circuit Board Assembly manufacturing. It provides PCB one-stop service that includes PCB Design and Manufacturing, PCB Assembly, PCB Reverse Engineering and Inspection/test.

The company has quite a lot of tech-know-how on PCB production, and High-Precision and Special Materials Circuit Boards are its expertise. The company produces Multilayer HDI PCB, Isola Rogers, Teflon, etc.

It has a strong quality control system and is well certified. It also has one of the best on-time delivery and easy PCB order status tracking. To know more about this company’s products and services.

 

7. Nexlogic Logo

Nexlogic Logo is a USA based PCB company located in California. It was founded in 1995, and has established itself both in America and in the world, to be a premier provider of PCB design services, PCB Manufacturer, PCB fabricated, and PCB assembly services, and has also gained customer loyalty.

They manufacture cost-effective PCBs, fabrication, and assembly and testing. The company provides a one-stop solution for PCB assembly services such as; reliable and high-quality PCBs that have a wide range of uses in different industries such as the medical fields, defence/military, semiconductor, telecom, oceanography, and as well as the commercial market.

Nexlogic Logo is committed to providing superior quality, personalized customer service, and pays attention to details and offer competitive pricing. To know more about the company’s products and services.

PCB assembly

8. Advanced Circuitry International (ACI)

ACI (Advanced Circuitry International) is a USA based PCB company located in Duluth Georgia, USA. It was founded in 1992.

They manufacture Hi-Reliability Rigid, RF/Microwave and Antenna PCBs for the Aerospace, Defense, Telecommunications and Medical Device industries. ACI Quality Management System is AS9100D certified improving PCB quality, Lead time and price points.

ACI has four state-of-the-art facilities on three continents. ACI has 27 years of experience in global supply to the electronics manufacturing industries, and already served many markets around the world.

ACI has invested in most recent technologies, equipment and services to support a different range of products.

ACI is positioned as an outstanding supplier to the Open-Service Community of RF. To know more about its products and services.

9. ALLPCB

ALLPCB is one of the top speed PCB manufacturers in China and around the world. The company is located in Xiancbeng District, China. It was in Hangzhou in 2015.

ALLPCB is a top speed PCB company that deals in almost all kinds of PCB products and services. It specializes in high quality and cheap PCB prototypes and production, PCB Assembly and SMT stencil services.

ALLPCB is a fast growing company in China, which is seriously making its impact to be felt in the PCB industry, with great customer services.

10. China PCB One

China PCB One Technology Limited, founded in 2008, is located in Shenzhen China. This is a China-based PCB company, and one of the biggest and fast-growing PCB Company in China and the world at large.

They offer one-stop PCB shop services, including PCB Design, Multilayer PCB manufacturing, Turn-Key PCB Assembly Services, and Finish Product Assembly.

They have a complete supply chain and shorten manufacturing; fast manufacturing capacity, on-time delivery; testing and final shipment, coupled with great customer services. To know more about its products and services.

 

Conclusion

PCB and PCBA are two terms that are much related in Electronics though, there cannot be PCBA without PCB. As stated above, a PCB is made from non-insulating and highly heat-resistant insulating material like fibreglass, etc. while PCBA is the assembling of PCB. Once the PCB is ready, the next thing is to assemble it with active and passive electronic components like Resistor, SMD, Capacitor, Transistor, Transformer, Diode, ICs etc.

Thus, the purpose of this article is to list and reveal the top 10 of PCB/PCBA companies across the globe. And I believe this article did do justice to that effect.

Top 10 PCB Stencil Solder Paste Makers
Top 10 PCB Stencil Solder Paste Makers

Whenever you are working with solder pastes, getting the right type of PCB Stencils is the most important to do. There are a lot of manufacturers in the world that produces these PCB Stencil Solder Pastes around the world. However, most people still struggle to get the right manufacturers.

In this article, we will show you the Top 10 PCB Stencil Paste Makers that you can buy from today. With these manufacturers, you will get the best paste makers that will make your solder process as easy as it can be.

Here are the best PCB Stencil Solder Paste Makers:

 

1. Rayming Technology

This is one of the biggest and best PCB manufacturing companies in the world. Located in Shenzhen, they provide the best PCB assembly services. The good thing about this company is that they ensure that the entire manufacturing process is well taken care of. From the manufacturing process, the quality control, and down to the final assembly point; they do a great job.

When it comes to manufacturing solder paste, Rayming PCB and Assembly also uses the best industrial processes to give clients the best results they can get. All the components used for the manufacturing of this paste are 100% original and are made to last over time.

The main reason why a lot of people love this company is quality control. They made the top of our list because of its strict adherence to quality control measures that give them the best results.

A lot of people buy PCB and Solder pastes from Rayming because they are reliable. They have succeeded in earning the trust of several engineers, technical, and manufacturers from all around the world.

Rayming Technology

2. ALL PCB Manufacturing

ALLPCB Manufacturing is the second company that made our list. This company has grown over the years serving engineers and technicians and helping them create the best products.

Started in 2015, this company is seen to develop the best PCBs and PCB stencil solder pastes that you can get.

When you are involving in the manufacturing process, you want to always ensure that you are getting the best products and services. This is what ALL PCB Manufacturing aims to achieve.

In this company, there is also strong attention to detail during the manufacturing process. The good thing about them is that they invest a lot of time, energy, and money to ensure that their quality control is the best. In the marketplace, there is hardly any complaint about the quality of the products customers buy from this company.

If you are looking for the best PCB manufacturers and PCB stencil solder paste makers, then ALLPCB should be your main choice.

 

3. Shenzhen Aibixing Industrial Co. LTD

The third company on our list is the Shenzhen Aibixing Industrial Company. Over the years, they have helped several businesses all around the world produce the best and top quality solder paste and PCB. Established in 2000, they have made the best name in FR4 PCB production in the world.

There are strong values that the Shenzhen Aibixing Industrial Company always goes back to. Some of these values are speed, integrity, and good customer service. This is what has made the company strong and ready to go on over the years.

This is some company that never compromises on their quality. Whenever you need good PCB Stencil solder paste, they are ready to deliver to you within the shortest time. They are affordable and everything involved in the manufacturing process is 100% original and authentic.

If you are looking for the right place in Shenzhen to get the best PCB, then going for Shenzhen Aibixing Industrial Company should be the perfect option for you.

 

4. WELLPCB

Another company that has made a good name when it comes to the production of PCBs and Solder Pastes are WELLPCB PTY LTD. This company was registered in Australia and has grown to be one of the most sought after manufacturing companies in the world.

There are several reasons why people love using the solder pastes manufactured by this company. These reasons include:

They are affordable

If you are planning to go through a manufacturing process without having too much expense in your hands, then working with WELLPCB will be the right option for you. The pricing offered by this company is one of the best in the PCB industry.

The good thing about this company is that there are no hidden costs attached to the purchase of items from the company. This is one of the best things you can ever get.

They guarantee a safe delivery

This is one reason that a lot of people go hard in buying from this company. When they create a product for you, you are sure that you are getting the products safely and in one piece. Most manufacturers hardly guarantee safe delivery. This is because they may not have figured out the right means of transit. This is where this company excels greatly. It is the best!

They give the best customer service

In this business, they realize that getting the best deals come from giving customers the best value for their money. This company pays close attention to customer service. This is why they are highly appreciated.

PCB and Solder Pastes

5. Shenzhen J-wide Electronics Equipment Co. LTD

Founded in 2005, this company has made an outstanding record for themselves by providing manufacturers with premium quality products. In this company, they are responsible for creating the best when it comes to producing PCB, solder paste mixers, coating machines, etc.

The great thing about this company is that their products are manufactured and shipped to several parts of the world with ease. Manufacturers in the USA, Germany, the United Kingdom, and several parts of Europe and Asia come in to buy these products with ease.

Another great thing that makes people love working with this company is the technical support. They invest a lot of time in training their personal to give you the best technical support you need. Whether it is in installation or maintenance, you will get the best results you need.

 

6. Shenzhen ChangXing Industrial Technology Co., Ltd

This is one company with a mission to provide premium quality PCB material and solder pastes to improve the electronics industry. They constantly support their customers in providing materials with the best quality and affordable pricing.

The great thing about this company is that they invest a lot of time and energy in research and development to produce the best quality materials for the electronic industry. From medical devices to military devices, down to basic household items, ShenZhenChangXing Industrial Technology Co Ltd gives the best results at all times.

This is a company with vision. The vision is to be the biggest and best PCB manufacturing company in the world. They aim to provide customers with the best.

 

7. Beijing Glichn S&T Development Co. LTD

Founded in 2010, it is one of the biggest and highly sought after companies dealing with Stencil Solder paste manufacturing. This company is highly regarded by several engineering and manufacturing companies worldwide. All over the world, various companies make use of the equipment and products gotten from Beijing Glichn S&T Development Co. LTD for their daily manufacturing processes.

The main thing that makes people love buying from this company is the after-sales services. There is the staff that is well trained and equipped to offer top-notch solutions for their clients. For the first year after purchase, you can unlimited access to the company personnel to solve all the problems you need.

This company was created to offer you the best at all times. And so far, they have constantly delivered.

 

8. ASCEN Technologies LTD.

We will not be able to complete this list without making mention of ASCEN Technologies LTD. Located in Dongguan, Guangdong, China; they have manufactured several PCB and related products to customer’s delight.

The main reason why people love working with this company is that they produce the best Solder paste. Proper electronics creation will not be possible if there is not proper production of good Solder paste.

Aside from producing the best solder pastes, they are also involved in spray machine, mask welding, axial lead forming, creation of PCB conformal coating, radial tape system, stencil cleaning, etc.

Technical and customer support is also available for people that may experience difficulties during the installation process. They are always here to give you all that you need.

9. JLCPCB

This is regarded as one of the most sought after PCB manufacturing company in China. This is a company that has been involved in PCBs for 14 years. When it comes to manufacturing experience, this is one company that has excelled in service delivery.

The main reason why people love working with JLCPCB is that they are leading in large scale manufacturing and they bring out superior quality materials IT is usually not easy to find customers that bring out the best quality when producing large scale materials.

This is one company that we highly recommend. That is why this is part of our list. They are the best plug for quality materials.

 

10. Duke Circuit Co. LTD

We will not be able to compile this list without making mention of Duke Circuit CO. LTD. This company, located in Shenzhen, China, has made a great made name when it comes to PCB Design and Assembly.

Over the years, they have conducted an excellent service delivery and given clients all that they need to get the perfect manufacturing results.

Although they are in the 10th position, they have our full recommendation.

 

Frequently Asked Questions (FAQs)

1. Which Company Is The Best To Get Stencil Solder Paste?

You can get the stencil solder paste from any of the companies listed above. However, our top picks when it comes to PCBs and Solder pastes is Rayming PCB and Assembly. In this company, you are always sure of the best which the experience to give you a perfect result.

When you are going through your manufacturing process, getting the stencil solder paste should be the only thing you should do.

Please note that by choosing Rayming PCB and Assembly, we are not in any way trying to downplay other manufacturers that have made our list.

 

2. Can You Work With PCB Without Solder Paste?

To be honest, it is difficult to work with PCB without applying solder paste. IF you attempt this, there will be a lot of problems while working with your electronics. To get the best results while you are working, it is always best that you make good use of the solder paste while you work.

The solder paste helps to keep your solder in place. This way, your construction doesn’t fall apart while you are using your electronic devices. You often wonder why electronics always end up getting bad after some time. This is because there is usually no solder paste in place.

 

3. Why Should You Choose The Best PCB And Solder Paste Maker?

It is one of the most important things you need to do. Your PCB and solder paste is one of the most important parts of your device so getting a bad product could affect your business in a lot of ways.

Getting your electronic design wrong should not be an option. When your design is wrong and gets damaged in the hands of the manufacturers, a lot of customers will not be able to trust your brand.

So, as a product owner, what should you do? This is very simple. You must ensure that your PCB design is made perfect. Quality control and Quality assurance must be properly put in place to ensure that your work is perfect.

 

Final Words

Getting the right PCB Stencil Solder Paste maker should not be a difficult thing to do. However, most people often fall prey to charlatans that claim to produce the best. This article contains a concise list of manufacturers that you can trust and will give you the right results during your manufacturing.

Some companies in China that manufacture PCB stencil Solder pastes are not listed in this article. What we have written here are those companies that several PCB consumers prefer.

And we encourage you to use the PCB Stencil Solder Paste services offered by Ray PCB because they worth their onion in that field.

PCB Electronic Assembly
Why need PCB Electronic Assembly ?

PCB Assembly:How Electronic Components are Assembled on PCBs

Printed circuit boards (PCBs) are now an integral part of everyday life across various industries, including Industrial, Medical, Automotive, Rail, Marine, and Security electronics. There are multiple aspects of electronic assembly such as the assembling of flexible PCB circuits, using thermal substrates for boards, producing PCBs with blind and buried vias, quality of the electronic components, selecting manufacturers and distributors for the parts, storage of moisture and temperature-sensitive components, and using different assembling technologies such as through-hole and surface-mount technology.

Modern PCB assembly facilities are equipped with state-of-the-art machines and incorporate both surface-mount and through-hole assembling technologies. These facilities offer different service levels – from supplying PCB prototypes to the manufacturing of complex, multi-technology printed circuit boards. Characteristics of contemporary electronic assembly include automatic pick and place lines for SMT devices, Conventional assembly by hand, automated optical inspection, lead-free wave soldering, ICT and ATE electrical tests, conformal coating, and potting and encapsulation.

There are various methods for assembling electronics, and every supplier has a specialized process. In this article, we have compiled some of the steps of the printed circuit board assembly. Only once the model has been validated, prototyped, and checked will PCB assembly begin. Usually, an electronic assembly comprises of the following stages:

  1. Stenciling for Applying Solder Paste on PCBs.
  2. Selection and Placement of Components.
  3. Reflow Soldering.
  4. Manual Soldering of PTH devices.
  5. Inspection and Testing of PCBs.
  6. Washing of PCBs.
  7. Packaging of Assembled Boards.

Stenciling for Applying Solder Paste on PCBs

Solder paste stenciling is similar to the silkscreen stenciling technique. In silkscreen stenciling, a mask is laid over the surface where you want to apply the ink, whereas, in solder paste stenciling, a template stencil is used for the application of the paste to particular areas of a PCB. The stencil process starts with either a single PCB or a bigger PCB, with the circuit patterned several times to make the process a little faster. On each pad where a part is put, a small dab of solder paste is added. The stencil is placed over the board for smaller-scale assembly, and the paste with a metal squeegee is spread over the stencil.

A solder paste is typically a metal alloy combing different percentages of tin, copper, and silver. Pastes generally have an expiry date and are needed to be kept in a specific temperature range. Flux may lose its strength if stored n unfavorable conditions. Flux alters the metal’s surface friction as it is in a liquid state, helping it move through the joints. Solder paste is available in two types, one is lead-free solder paste, and another is leaded solder paste. Electronics circuit boards supplied to Europe must use lead-free solder paste due to European Union rules and regulations. Otherwise, the leaded paste is more flexible and more comfortable to use.

Different computer applications are used to design PCBs, such as Altium Designer, Autodesk Eagle, and Dip Trace. The program generates several layer files used by the PCB maker to generate the final PCB.  Two layers are essential for making stencils: the top paste layer and the bottom paste layer. A stencil fabricator uses these two layers to carve out the stencils from thin sheets of stainless steel through a high-power CO2 laser.

Stenciling can also be done by hand if the PCB assembly is carried out on a smaller scale. The stencil is carefully lined up over the board by hand in the manual method, and then solder paste is applied. The paste is applied evenly onto a stencil using metal scrapers such as putty knives. There are automatic stenciling machines. These machines are very complex pieces of equipment, but they make stenciling a lot easier in large production runs.Placement of Components

Selection and Placement of Components

 

The components are mounted over the PCB after the paste was added to the board. The paste helps temporarily secure the components on the board. The component placement can be achieved either by hand or by a machine. One way to manually place components is by using tweezers. You Pick the component up using a tweezer and place it one by one on the board. Placing components by hand is an entirely accurate process because, during reflow, the liquid solder can move the parts to their correct place due to its surface tension. But, on an industrial scale, working manually is not plausible. It gets harder to position components after a couple of hours easily. And the placement of small-sized SMT devices quickly becomes challenging. On an industrial scale, this process is handled by large machines. These machines are called pick and place (PNP) machines. They are especially useful for placing SMT components PNP unit is a robotic assembly platform that selects a component using a vacuum, rotates it to the proper position, and then places it on a PCB. Setting up a computer to build the assembly takes a few hours, but it is efficient once it works. PNP machines can build hundreds of boards in a lot less time. In industrial-scale warehouses, a conveyor belt carries the board from an automatic paste applying system through the PNP machines.

Reflow Soldering

It is crucial to reflow the paste after pick-and-place to build a stable connection. The PCBs are mounted on a conveyor belt passing steadily inside an oven, heating the boards adequately at about 250 °C to melt the solder. It experiences multiple temperature zones as the board passes through the oven, enabling it to warm up and cool down at a regulated pace. The paste is like sticky glue. Although the board steadily travels through the reflow oven, the pieces remain in place. The reflow device is sort of like a baking oven. The board’s temperature is raised to around 250 °C (480 °F), at which point the paste turns into liquid metal. When the board leaves the reflow oven, it quickly cools, soldering all of the components in order. There are various stages of reflow soldering. There are small grey blobs of solder paste on the different pads in the beginning. Then the flux becomes runnier inside the paste and starts to produce droplets.

Initially, the solder is in solid form, Then the solder begins to melt, and the melting solder’s surface friction allows the melting solder to leave droplets of solder on pads of PCB  In reflow, the solder can move the parts to some extent. Some components end up entirely out of place and require manual adjustment later. The solder tends to push and pull components slightly. This phenomenon is beneficial during reflow because the small misalignments are corrected without any interventions. Conversely, if one end of the component is pulled faster than the other, with very tiny bits, the effect, called tombstoning, may cause a part to stand on one leg. It leads the board to have a functional flaw. Finally, the board comes out of the oven, and it is cooled down, the solder solidifies, and the components are fully soldered to the PCB.

Reflow Soldering for two-sided PCBs

In various assemblies, electronic parts are located on two sides of the PCB. In these cases, the sheet with the least and shortest components is first stenciled and reflowed. It is stenciled and reflowed once more on the other side when the PCB comes out of the oven after reflow. The metal’s surface tension is extreme and keeps everything in place. During the pick and place process in larger plants, different parts of the board may be glued to ensure that the components do not shift their location during reflow, especially in more complicated assemblies.

Manual Soldering of PTH devices

After reflow, any plated through-hole (PTH) parts are manually picked up by a technician and soldered to the board by hand. Using a wave soldering procedure in the broader production facility, where the board is passed over a standing wave of liquid solder that clings to part leads and any visible metal on the PCB, the soldering of through-hole parts may be accomplished. However, SMD (surface mount devices) have become an industry standard. The use of the PTH component has become limited; therefore, small and medium-range facilities prefer to hand solder any PTH components

Inspection and Testing of PCBs

The next step in the assembly of PCBs is optical checking. The optical inspection identifies issues with the components such as the wrong resistor, missing capacitor, and short circuits. The automated optical inspection (AOI) machine works very fast, almost in real-time. The AOI requires various high-power cameras at various angles to see different aspects of the solder joints or fillets.  Light is reflected differently from poorly soldered fillets compared to an adequately soldered one; therefore, the AOI uses different colored LEDs to illuminate and examine any link, with great precision and at a very high pace. Optical inspection checks ensure all of the correct components are on the board, in the right places, with correct solder fillets and no short circuits caused by extra solder between adjacent pins. After the inspection, the board is prepared for testing to ensure it does what it is supposed to do.

Testing takes a lot of time. In extensive assembling facilities, thousands of boards are made every day. To speed up the testing process, automatic test fixtures are used. Test fixtures are temporary electrical contacts used to verify the controllers’ voltage output, the predicted voltages on individual pins, and giving different orders to the test board to ensure that it reacts appropriately. More measures are taken to load code and validate the performance on boards that need programming or additional tuning.

More expansive facilities use a flying probe or advanced bed of nail fixtures to verify any board’s link for consistency before powering the board. For more sophisticated, pricey items, these larger fixtures are appropriate.

Washing of PCBs

Different processing stages leave residues on the PCBs Soldering leaves a slight amount of flux on the board regularly. This flux residue remains sticky with time and may turn slightly acidic, contributing to solder joints becoming damaged.  To avoid the sticking of this residue, the PCBs are washed after the initial assembling process. The boards are cleaned using a machine similar to a dishwasher. This high temperature, high speed, and all stainless-steel dishwasher utilize deionized water to eliminate all contamination from the development stages. A closed-loop scheme is used for the parts washer.  After cleaning, the wastewater is stored in a separate container, and conductivity is automatically measured. The washing is assumed to be complete if its resistance is very high, then the wastewater is recycled through filters.

For DIY purposes, there is no need to uses expensive machines. The critical ingredient for cleaning electronics is using deionized water. Deionized water is ion-free water. Instead, the water does not kill the circuitry; it is the ions that cause various tiny parts of the device to provide electricity. It is very harmful to humans to drink because DI water does not contain ions. Although it’s OK to handle DI water, consuming, as it allows your body to lose ions quickly, DI water can do considerable damage to your body. Since DI water readily absorbs ions, the interior of the dishwasher is entirely made of stainless steel. Every other metal will disintegrate rapidly. A cotton swab or a brush with any isopropyl alcohol can also perform very well with just a handful of PCBs. A fan or compressed air is useful for extracting any leftover water.

Packaging of Assembled Boards

The packaging is the final stage of the electronic circuit board assembly. When the PCB batch is clean and dry, it will be wrapped up, where every PCB is thermally sealed into ESD plastic individually.  Picking and packing orders ought to be as quick as possible in a broad industrial environment.  Most of the products are labeled using barcodes for easy identification. The product name, SKU, and a batch ID are included in the bar code label to track problems. When the PCB has been thoroughly assembled, it is forwarded to the shipment floor for distribution.